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ZnO+Al粉末铝热剂对2024铝合金电阻点焊熔核质量的影响
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重庆市科委自然科学基金计划资助项目(cstcjjA50013);西北工业大学凝固技术国家重点实验室开放课题(SKLSP201204)


Influence of Powder Thermite of ZnO+Al upon Nugget Quality on Resistance Spot Welding of 2024 Aluminum Alloy
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    摘要:

    提出具有节能高效特征的粉末铝热剂介入型电阻点焊新技术,通过添加ZnO+Al粉末铝热剂介入2024铝合金电阻点焊,研究了铝热剂介入对电阻点焊熔核成形、显微组织、力学性能等质量因素的影响。结果表明,在ZnO+Al粉末铝热剂冶金反应热的辅助作用下,可以有效增大2024铝合金的电阻点焊溶核尺寸以及熔核内部树枝晶区尺寸。粉末铝热剂的添加,使熔核中心区域拥有更多的异质形核晶核,促使凝固进程中的固-液界面前沿出现大范围成分过冷,更有利于等轴晶的形核,使等轴晶的分布更为均匀,细化熔核中心等轴树枝晶束。同时,也强化熔核胞状晶区,使熔核强韧性得到提高。最终在试验焊接电流范围内提高焊点强度28%~200%。

    Abstract:

    A navel technology for resistance spot welding with interventional powder thermite was proposed, which is characterized with energy saving and high efficiency. The influences of the interventional powder thermite ZnO+Al upon the nugget formation, the microstructure and the mechanical property were studied in the resistance spot welding of 2024 aluminum alloy. The results indicate that the powder thermite ZnO+Al can effectively increase the dimension of the nugget and the dentrite region with the extra help of the heat of the metallurgical reaction from the powder thermite ZnO+Al. The ZnO+Al addition increases the heterogeneous nucleation in the nugget and prompts the appearing of a large scale constituent supercooling in the solid-liquid interface front during the process of solidification, which makes the distribution of equiaxed grains more uniform and refines the dentritic bundles of the equiaxed grains in the nugget. According to the aforementioned facts, the tensile-shear strength of the nugget is improved. The experimental results show that the spot strength can increase by over 28%~200% in the range of experiments with the help of the ZnO+Al addition.

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罗 怡,李京龙. ZnO+Al粉末铝热剂对2024铝合金电阻点焊熔核质量的影响[J].稀有金属材料与工程,2014,43(2):485~489.[Luo Yi, Li Jinglong. Influence of Powder Thermite of ZnO+Al upon Nugget Quality on Resistance Spot Welding of 2024 Aluminum Alloy[J]. Rare Metal Materials and Engineering,2014,43(2):485~489.]
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  • 收稿日期:2013-01-15
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  • 在线发布日期: 2014-06-03
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