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3D打印零件的转折角度对成形温度和应力的影响
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中国科学院沈阳自动化研究所,中国科学院沈阳自动化研究所,中国科学院沈阳自动化研究所

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TG146.2 3

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国家重点基础研究发展计划(973计划)


The Influence of Temperature and Thermal Stress of the Corner Angle of 3D Printing Parts
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Shenyang Institute of Automation, Chinese Academy of Sciences,Shenyang Institute of Automation, Chinese Academy of Sciences,Shenyang Institute of Automation, Chinese Academy of Sciences

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    摘要:

    在复杂零件的3D打印过程中,转角附近容易形成加工缺陷,如宏观裂纹、毛刺、毛边、塌陷等。为减小转角处的缺陷,通过对有转角零件的3D打印过程进行模拟分析,得到不同零件的温度场和热应力场的分布规律,以及机床加速度、角度大小、转角处温度、温度梯度和转角处应力变化的关系。模拟结果表明转角处的热应力不仅和温度梯度有关,而且和转角两边所成的角度密切相关。试验验证了模拟过程温度的正确性及成形角度对成形质量的影响。

    Abstract:

    During the complex parts of 3D printing processing, many processing defects, such as cracks, burr, and collapse, are beginning to form in the scanning around the corner. To reduce the scanning defects of different angle corners, the thermo–mechanical coupling field of different parts are simulated and the thermal and stress cloud pictures are analyzed. The relationshape about the machine tool's acceleration, the size of angle, the temperature of angle, temperature gradient and thermal stress are gained. The simulation results show that the thermal stress of corners not only rely on the machine tool's acceleration, but also contact closely with the angle of corners with both sides. The temperature results of simulation and the forming quality of the different angle of corners are verified by the experiment.

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王福雨,刘伟军,赵吉宾.3D打印零件的转折角度对成形温度和应力的影响[J].稀有金属材料与工程,2016,45(2):515~521.[wangfuyu, liuweijun, zhaojibin. The Influence of Temperature and Thermal Stress of the Corner Angle of 3D Printing Parts[J]. Rare Metal Materials and Engineering,2016,45(2):515~521.]
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历史
  • 收稿日期:2014-03-28
  • 最后修改日期:2014-10-10
  • 录用日期:2014-10-30
  • 在线发布日期: 2016-07-19
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