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低压等离子喷涂制备喷雾干燥型与机械混合型ZrB2-MoSi2复合涂层的比较研究
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华南理工大学 材料科学与工程学院,广州有色金属研究院 新材料研究所,广州有色金属研究院 新材料研究所,广州有色金属研究院 新材料研究所,华南理工大学 材料科学与工程学院

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A comparative study of spray-dried and mechanically-mixed ZrB2-MoSi2 composite coatings fabricated by LPPS
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School of Materials Science and Engineering, South China University of Technology,Institute of New Materials, Guangzhou Research Institute of Non-ferrous Metals,Institute of New Materials, Guangzhou Research Institute of Non-ferrous Metals,Institute of New Materials, Guangzhou Research Institute of Non-ferrous Metals,School of Materials Science and Engineering, South China University of Technology

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    摘要:

    利用喷雾干燥与真空烧结技术制备团聚型ZrB2-MoSi2复合粉末,以这些粉末为原料,通过低压等离子喷涂法制备了ZrB2-30 wt.%MoSi2复合涂层(SZM涂层)。作为对比,利用机械混合粉末制备了ZrB2-30 wt.%MoSi2复合涂层(MZM涂层)。借助SEM、XRD和EDS等对涂层的组织结构进行研究,并利用霍尔流速计和松装密度计对团聚粉末的流动性和松装密度进行了测试。此外,对涂层的显微硬度、孔隙率和氧化特性均进行了研究。结果表明:喷雾干燥粉末在1200℃真空烧结1h后,它的流动性和松装密度分别达到25.8 s/50g 和1.12 g/cm3。与MZM涂层相比,SZM涂层中的MoSi2分布更加均匀,而且结构更加致密。所以团聚粉末制备的涂层在1500℃的抗氧化性能更好。

    Abstract:

    In this work, the agglomerated ZrB2-MoSi2 composite powders were successfully prepared by spray drying and sintering. The spray-dried ZrB2-30wt.%MoSi2 (SZM) composite coating was manufactured by low pressure plasma spray (LPPS) using the agglomerated powders. For comparison, the mechanically-mixed ZrB2-30wt.%MoSi2 (MZM) composite coating was also prepared by LPPS. The composite powders and coatings were characterized by X-ray diffraction and scanning electron microscopy. The mobility and loose density of the agglomerated powders were measured by hall flowmeter and loose density instrument, respectively. Microhardness, porosity and oxidation behavior of the coatings also were investigated. The results show that, when the spray-dried powders were sintered at 1200℃ for 1 h, The mobility and loose density were up to 25.8 s/50g and 1.12 g/cm3, respectively. The MoSi2 phase of SZM coating distributed much more uniformly than that of MZM coating. Additionally, the SZM coating had high compactness and much better oxidation-resistance at 1500℃ compared to the MZM coating.

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毛金元,刘敏,邓春明,毛杰,曾德长.低压等离子喷涂制备喷雾干燥型与机械混合型ZrB2-MoSi2复合涂层的比较研究[J].稀有金属材料与工程,2016,45(6):1386~1390.[Mao Jinyuan, Liu Min, Deng Chunmin, Mao Jie, Zeng Dechang. A comparative study of spray-dried and mechanically-mixed ZrB2-MoSi2 composite coatings fabricated by LPPS[J]. Rare Metal Materials and Engineering,2016,45(6):1386~1390.]
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  • 收稿日期:2014-05-04
  • 最后修改日期:2014-07-11
  • 录用日期:2014-08-12
  • 在线发布日期: 2016-10-08
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