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铸态AZ31B镁合金变温轧制本构数学模型的建立
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太原科技大学重型机械教育部工程研究中心,太原科技大学重型机械教育部工程研究中心

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TG146.22

基金项目:

国家973计划(2012CB722800),国家自然科学基金(51105264,51204117),中国博士后科学基金(2012M520677)


Establishment of Constitutive Model about Temperature-changed Rolling Process of As-cast AZ31B Magnesium Alloy
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Taiyuan University of Science and Technology, Heavy machinery engineering research center of the ministry education,Taiyuan University of Science and Technology, Heavy machinery engineering research center of the ministry education

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    摘要:

    在变形温度250~450℃、应变速率0.005~5 s-1下对圆柱试样进行了Gleeble高温压缩试验,并在不同工艺条件下进行了热轧制试验,综合优化后的峰值应变模型、峰值应力模型以及数学常用的二次曲线方程和直线方程,确定了新的变形抗力模型;分析镁板的轧制特性,建立了轧制变形区域几何模型;考虑到变形区域的宽展因素及材料特性,综合传热学基本原理及轧制理论,建立了不同轧制区域的热轧制力模型及总轧制力模型。研究结果表明:简化后的Sellars峰值应变模型不仅形式较为简单,而且预测精度较高;合理分解温度范围对峰值应力模型的求解,有效提高了该模型的预测精度;新建的变形抗力模型更易于实际生产的引用,并且能够精确表征宽范围变形条件下的热变形机制;轧制变形过程中轧件宽展因素不能忽略,边裂等缺陷主要产生在轧制后滑区域,热轧制力模型分后滑区和前滑区来分别建立能够更好指导镁板的轧制生产,不同轧制条件下总轧制力的求解结果与试验结果较吻合。

    Abstract:

    Compression tests were done at temperature ranging from 250 to 450℃,strain-rate from 0.005 to 5 s-1 and the rolling tests were conducted. Combined with the modified peak strain model , peak stress model and quadratic equation and linear equation which were commonly used in mathematics, a new model of deformation resistance was established. Analyzing the rolling characteristics of magnesium plate, a geometric model in rolling deformation region was solved. Considering the factors of regional deformation spread and material characteristics, based on the principle of heat transfer and rolling theory, the rolling force model of different deformation areas and total rolling force model were established. The results showed that: The Sellars peak strain model after simplified of high precision was relatively simple in the form. The solution of peak stress model in reasonable temperature range improved the predicted accuracy effectively. The new model of resistance to deformation, not only had a easy form to apply to the actual production, but could accurately predict the deformation mechanism of a wide range of deformation under the conditions. Width elongation factors can not be ignored in rolling deformation zone and edge cracks and other defects were mainly produced in the backward slide area, so rolling force models should be established in the backward slide area and the forward slide area. Under different rolling conditions, the results of the model solution were consistent with the rolling tests of hot rolling process.

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马立峰,贾伟涛.铸态AZ31B镁合金变温轧制本构数学模型的建立[J].稀有金属材料与工程,2016,45(2):339~345.[Ma Lifeng, Jia Wei-tao. Establishment of Constitutive Model about Temperature-changed Rolling Process of As-cast AZ31B Magnesium Alloy[J]. Rare Metal Materials and Engineering,2016,45(2):339~345.]
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  • 收稿日期:2014-07-17
  • 最后修改日期:2014-08-28
  • 录用日期:2014-11-20
  • 在线发布日期: 2016-07-19
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