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医用锻造CoCrMo合金等离子氮化微观结构及摩擦性能分析
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东北大学,东北大学

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TG144

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教育部留学回国人员科研启动基金2014475


Microstructure and tribological properties analysis of plasma nitrided biomedical CoCrMo alloys
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Northeastern University,Northeastern University

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    摘要:

    采用高压直流等离子体氮化技术,对医用锻造钴铬钼合金进行表面氮化处理,考察了氮化温度及时间对钴铬钼合金摩擦性能及润湿性能的影响。运用XRD衍射仪及场发射扫描电镜分析氮化层物相组成及表面微观形貌;显微硬度计和光学动/静态接触角仪测试合金表面显微硬度及接触角数值;利用球-盘摩擦实验在干摩擦条件下对氮化层的摩擦磨损性能进行测试。实验结果表明:钴铬钼合金试样经直流等离子体氮化处理后,氮化层厚度、表面粗糙度及显微硬度值显著增加,亲水性能及耐磨损性能得到明显改善。在较低的氮化温度及较短的氮化时间内,氮化试样物相主要由σ-CoCr相及CrN相组成;随着氮化温度及时间的增加,氮化试样物相中还检测到硬质化合物相Cr2N。同未处理试样相比,氮化试样的磨损率及磨痕宽度减小,氮化参数为800℃-8h时磨损率最低,磨痕宽度最窄,耐磨损性能最佳。未氮化试样磨损机制以粘着磨损为主;氮化试样主要以疲劳磨损、磨粒磨损及轻微粘着磨损为主。

    Abstract:

    Medical forged CoCrMo alloy was treated by DC plasma nitriding process to alter its surface characteristics and improve mechanical and tribological properties. The phase compositions, microstructures, surface microhardness, and wettability were characterized by using X-ray diffraction, scanning electron microscope, micro-hardness tester, and optical dynamic/static contact angle meter. Friction and wear characteristics were investigated on ball-on-disc tribotester under dry sliding conditions. The experimental analyses confirmed that plasma nitriding process is promising in producing thicker, harder, highly hydrophilic and more wear resistance layers on CoCrMo alloy for biomedical applications. At lower nitriding temperatures and shorter time, the nitrided layer structure was composed of σ-CoCr and CrN phases. At higher nitriding temperatures and longer time, σ-CoCr and CrN as well as Cr2N phases appeared to occur in nitrided specimens. With increasing nitriding temperatures and time, case depth thickness, surface roughness, microhardness and wear resistance increased while water contact angle decreased and became highly hydrophilic. Compared with untreated CoCrMo alloy, all nitrided specimens showed an important reduction in wear rate and wear scar width, and the nitrided specimen at 800 ℃-8h exhibited the lowest wear rate and better dry-sliding wear resistance. The wear mechanisim for untreated specimen was mainly adhesive wear while the nitrided specimens changed the wear mechanisim to fatigue wear, abrasive wear and slight adhesive wear because of breakage of nitrided layers. From the experimental results shown in this paper, it is concluded that the improvements of mechanical and tribological properties are attributed to thicker case depth and hard σ-CoCr, CrN and Cr2N phases formed in forged CoCrMo alloy. Moreover, the wettability of nitrided specimen was mainly determined by its surface roughness.

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徐林,巴德纯.医用锻造CoCrMo合金等离子氮化微观结构及摩擦性能分析[J].稀有金属材料与工程,2017,46(1):51~56.[xu Lin, Ba Dechun. Microstructure and tribological properties analysis of plasma nitrided biomedical CoCrMo alloys[J]. Rare Metal Materials and Engineering,2017,46(1):51~56.]
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  • 收稿日期:2014-10-23
  • 最后修改日期:2015-01-09
  • 录用日期:2015-02-06
  • 在线发布日期: 2017-03-16
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