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12%Cr合金凝固过程夹杂物析出的实验研究与热力学分析
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上海交通大学材料学院,上海交通大学材料学院

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国家重点基础研究发展计划(973计划)


Experimental Study and Thermodynamic Analysis of Inclusion Precipitation during Solidification in 12% Cr Alloy
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School of Materials Science and Engineering,Shanghai Jiao Tong University,School of Materials Science and Engineering,Shanghai Jiao Tong University

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    摘要:

    铁基12%Cr合金常用来制造先进发电机转子,这要求材料具有良好的性能和细小的夹杂物,合金中的大尺寸夹杂物会导致材料性能恶化。该研究采用了缓冷实验后淬火的工艺,从而将12%Cr合金熔体冷却与凝固过程中析出的夹杂物保留下来,并分别采用扫描电镜和能谱,对夹杂物的形貌及化学成分进行了观察和测定。实验结果表明,除各种形状的氧化物夹杂外,在试样中也发现了氮化钛夹杂,但在熔炼的过程中却并没有钛元素的加入。对凝固过程夹杂物的析出进行热力学计算,结果表明氮化钛夹杂析出与凝固阶段的末期。即便是痕量来自原料中的钛元素也可以导致氮化钛的析出。这些氮化钛在凝固时能够生长至大尺寸并损害材料性能。与此同时,氧化铝夹杂在液态熔体中即可生成。依据计算结果,对钛和氧的含量控制给出建议,这将对12%Cr合金生产过程起到帮助。通过研究钛和铝之间的浓度竞争,本文也讨论了实验过程中三氧化二钛夹杂析出的可能性。

    Abstract:

    12% Cr alloy based on iron is usually used for advanced electric rotor shaft which requires very good mechanical property and fine inclusions, as the large-sized inclusions in the alloy usually can cause performance deterioration. In this work, quenching process was adopted after slow cooling experiment in order to retain the inclusions precipitated during melt cooling and solidification of 12% Cr alloy. The morphology and the composition of the inclusions were detected by scanning electronic microscopy (SEM) and energy dispersive spectrometry (EDS), respectively. The results show that except various shapes of oxide, typical TiN inclusion is found in the sample. However, there is no Ti added in metallurgical process. Thermodynamic calculation was executed to interpret the inclusion precipitation during solidification and the calculation results indicate that TiN inclusion precipitates at the terminal stage of solidification. Even a trace amount of Ti drawn from raw materials would induce the precipitation of TiN, which would grow into large size and be harmful to alloy property, while the formation of Al2O3 inclusion occurred in liquid alloy. Suggestions for the control of Ti and O are given based on the calculation results, which would be helpful to the production of 12% alloy. The precipitation potential of Ti2O3 inclusion in the experiment has also been discussed by studying the competition of element concentration between Ti and Al.

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余汉松,李建国.12%Cr合金凝固过程夹杂物析出的实验研究与热力学分析[J].稀有金属材料与工程,2017,46(5):1183~1187.[Yu Hansong, Li Jianguo. Experimental Study and Thermodynamic Analysis of Inclusion Precipitation during Solidification in 12% Cr Alloy[J]. Rare Metal Materials and Engineering,2017,46(5):1183~1187.]
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  • 收稿日期:2015-03-07
  • 最后修改日期:2015-04-23
  • 录用日期:2015-11-18
  • 在线发布日期: 2017-09-27
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