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镀镍层对钽合金微弧氧化层抗热冲击性能的影响
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西北有色金属研究院,西北有色金属研究院,西北有色金属研究院,西北有色金属研究院

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Effects of Nickel Plating on Thermal Shock Resistance of Ceramics on Ta-base Alloy Formed by Micro-arc Oxidation
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    摘要:

    在钽合金微弧氧化陶瓷层表面电镀镍,分析了陶瓷层和镀镍层的形貌、成分组成及陶瓷层与镀镍层的结合情况,研究了陶瓷层与熔融镍接触时镀镍层对其抗热冲击性能的影响。结果表明:采用微弧氧化技术在钽合金表面制备的陶瓷层主要成分为Ta2O5,厚度可达30~35μm;采用PVD结合电镀的方法在陶瓷层表面制备的镍镀层厚度为20~30μm,且镀镍层表面致密,镀镍层与陶瓷层结合连续紧密;没有镀镍层的钽合金试样在浇铸过程中受到熔融镍的热冲击后表面陶瓷层会开裂失效,导致基体被熔解;有镍镀层的钽合金试样在受到熔融镍的热冲击后表面陶瓷层连续完整,镀镍层可以有效地防止陶瓷层开裂,显著提高陶瓷层的抗热冲击性能。

    Abstract:

    Nickel was continuously plated via magnetron sputtering and electroplating on the surface of Ta-based alloy processed by micro-arc oxidation, and its effects on the thermal shock resistance of the ceramic scale formed on the surface of Ta-based alloy to molten nickel was investigated. The results showed that the ceramic scale with a thickness of 30~35μm prepared by micro-arc oxidation was mainly Ta2O5. Although the ceramic layer was continuous and bonded well to the alloy substrate, severe cracking and peeling occurred when it contacted with the molten nickel during casting, which caused the melting of the Ta-based alloy. Fortunately, the thermal shock resistance of the ceramic scale to molten nickel was greatly improved by the plated nickel layer with a thickness of 20~30μm. The ceramic scale was still continuous and integrity after nickel casting. Thus, the nickel plating can be used as a protection coating for the ceramic scales on the Ta-based alloy prepared by micro-arc oxidation in molten nickel environments.

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王毅飞,李争显,黄春良,杨海彧.镀镍层对钽合金微弧氧化层抗热冲击性能的影响[J].稀有金属材料与工程,2017,46(8):2283~2287.[Wang Yifei, Li Zhengxian, Huang Chunliang, Yang Haiyu. Effects of Nickel Plating on Thermal Shock Resistance of Ceramics on Ta-base Alloy Formed by Micro-arc Oxidation[J]. Rare Metal Materials and Engineering,2017,46(8):2283~2287.]
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  • 收稿日期:2015-04-07
  • 最后修改日期:2015-08-03
  • 录用日期:2015-09-06
  • 在线发布日期: 2017-11-16
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