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微弧氧化制备阻氚涂层的研究
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核工业西南物理研究院

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国家科技攻关计划;中国科学院重点资助项目


Preparation and Properties of Alumina Coatings as Tritium Permeation Barrier by Plasma Electrolytic Oxidation
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    摘要:

    通过微弧氧化技术在316L不锈钢表面制备了氧化铝阻氚涂层。研究了不同微弧氧化工艺参数对涂层相结构、表面形貌、膜厚的影响,并分别通过XRD、SEM、涡流法进行了分析。通过划痕实验、抗热震实验、气相氘渗透试验,经过分析得到了制备最佳涂层的工艺参数。结果表明:涂层相结构、表面形貌、膜厚受到微弧氧化电流密度、电压及反应时间的影响。电流密度、电压能过影响涂层相结构,电流密度增大时更多铝相变成氧化铝相,电压增大时将促进α相氧化铝的形成;增大电压及反应时间,膜层表面不均匀质量变差,电流密度为9A/dm2时,膜层表面形貌最佳;膜层厚度受到电流密度、电压及反应时间的影响。经过一系列的测试(划痕实验、抗热震实验、气相氘渗透试验),发现参数为6A/dm2, 300V, 30min时,得到了膜基结合力为 86.0N、能抗280次热震、阻氚性能至少达达3数量级的涂层。

    Abstract:

    In this study, the alumina coatings as tritium permeation barrier were deposited on 316L stainless steel by plasma electrolytic oxidation. The effects of plasma electrolytic oxidation on the coatings by different parameters were investigated, and the phase, surface morphology, thickness were characterized by XRD, SEM and eddy current method respectively. After analyzing through scratch adhesion test, thermal shock resistance test and tritium permeability test, it obtains the optimized coatings. The results show that phase, surface morphology, thickness are affected by current density, voltage and PEO (plasma electrolytic oxidation) duration time. The current density and voltage can change the phase structure of coatings, higher current density propel the transformation of Al→Al2O3 and higher voltage propel the transformation of γ- Al2O3→α-Al2O3.With increasing voltage and duration time, the pore size becomes bigger and the quantity is less so that surface morphology is worse. With current density increasing to appropriate state (9A/dm2), surface morphology is good. The coatings thickness increases with increasing density, voltage and duration time. After a series of tests, the coatings, which were obtained at 6A/dm2, 300V, 30min, has the good performance with film-substrate cohesion (86.0N) , thermal shock resistance( the coatings changed little after 280 times tests) and the tritium permeation resistance of coated sample is improved 3 orders of magnitude higher than the 316Lstainless steel bulk.

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冯军.微弧氧化制备阻氚涂层的研究[J].稀有金属材料与工程,2016,45(2):315~320.[fengjun. Preparation and Properties of Alumina Coatings as Tritium Permeation Barrier by Plasma Electrolytic Oxidation[J]. Rare Metal Materials and Engineering,2016,45(2):315~320.]
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  • 收稿日期:2015-04-18
  • 最后修改日期:2015-06-04
  • 录用日期:2015-09-06
  • 在线发布日期: 2016-07-19
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