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碳氢协同还原-碳化法制备纳米WC粉的工艺及机理研究
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南昌大学,南昌大学

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TF123

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Process and Mechanism of WC Nano-powders Prepared by Carbon-hydrogen Coreduction-carbonization Method
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Nanchang University,Nanchang University

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    摘要:

    针对传统还原-碳化工艺中WC粉颗粒的长大问题,采用碳氢协同还原-碳化法制备纳米级球形WC粉,研究前驱体配碳比和反应温度对WC粉性能的影响。结果表明,WC的碳含量与前驱体的配碳比密切相关,最佳配碳比(即n(C)/n(W)值)为3.6。W向WC的转变具有结构遗传性,WC的平均粒径与还原温度和碳化温度密切相关。随着还原温度由680 ℃升高至800 ℃,还原水蒸气与碳反应生成CO和H2,显著降低体系中水蒸气的分压,从而抑制中间产物W颗粒的挥发-沉积长大,WC的平均粒径随还原温度升高而减小。碳化过程中的高温促进WC颗粒的晶界迁移和纳米W颗粒之间的烧结合并长大,WC的平均粒径随碳化温度的升高而增大。n(C)/n(W)为3.6的前驱体粉末经800 ℃还原和1100 ℃碳化后,得到平均粒径为87.3 nm的球形WC粉。

    Abstract:

    Aim at the existing problem of the growth of WC particles in the traditional reduction and carbonization process, adopted the method of carbon-hydrogen coreduction-carbonization to prepare nano-level powders and studied the effects of the n(C)/n(W) of precursors and reaction temperature on the properties of WC. The results show that the carbon content of WC is related to the n(C)/n(W) of precursors, and the optimum molar ratio is 3.6. The average particle size of WC is closely related to reduction temperature and carbonization temperature duo to the transformation of W to WC has structural heredity. Pressure of water vapor in the system decreases due to the reaction of H2O and C with the reduction temperature increases from 680 ℃ to 800 ℃, and which inhibited the volatilization-deposition growth of W particles in hydrogen reduction process. Therefore, the average particle size of WC decreases with increasing reduction temperature. The high temperature can promote the grain boundary migration of WC particles and the combination growth of nano W particles, and the average particle size of WC increases with increasing carbonization temperature. When the n(C)/n(W) of precursor is 3.6, the average particle size of WC powders is 87.3 nm after reduction and carbonization at 800 ℃ and 1100 ℃, respectively.

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叶楠,唐建成.碳氢协同还原-碳化法制备纳米WC粉的工艺及机理研究[J].稀有金属材料与工程,2017,46(1):143~149.[Ye Nan, Tang Jiancheng. Process and Mechanism of WC Nano-powders Prepared by Carbon-hydrogen Coreduction-carbonization Method[J]. Rare Metal Materials and Engineering,2017,46(1):143~149.]
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  • 收稿日期:2016-04-05
  • 最后修改日期:2016-04-26
  • 录用日期:2016-05-19
  • 在线发布日期: 2017-03-16
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