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提高Cu含量对锡基巴氏合金机械性能的影响研究
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西安交通大学现代设计及转子轴承系统教育部重点实验室,西安交通大学现代设计及转子轴承系统教育部重点实验室,西安交通大学现代设计及转子轴承系统教育部重点实验室,西安交通大学现代设计及转子轴承系统教育部重点实验室,西安交通大学现代设计及转子轴承系统教育部重点实验室,西安交通大学现代设计及转子轴承系统教育部重点实验室

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TG135+.6

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国家自然科学(No:51275395)和国家科技重大专项(No:2012ZX04002-091)。


Effect of Increasing Cu Content on Mechanical Properties of Tin-based Babbitt
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Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049,Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049,Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049,Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049,Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049,Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University,Xi’an 710049

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    摘要:

    常用的锡基巴氏合金有多种,其中SnSb11Cu6中铜的质量分数约为6%,本文研究提高Cu含量对其机械性能的影响。在熔炼的SnSb11Cu6巴氏合金中分别添加Cu粉,浇铸得到新的Cu含量分别为7%、8%、9%、10%的4种巴氏合金试样。对新试样进行金相组织分析、高温压缩性能试验、摩擦磨损试验以及高温硬度试验,分析得到使锡基巴氏合金性能综合较优的Cu含量。研究结果表明:提高Cu含量对巴氏合金的金相组织影响较大,引起硬质Cu6Sn5相的增加和α固溶体(Sn)的减少,β相(SnSb)比例变化不大但晶粒尺寸有所增加;随着Cu添加量的提高,试样压缩屈服强度先升高后降低,Cu添加量在1%~2%左右,最大压缩力和压缩屈服强度较大;Cu含量的提高对巴氏合金的摩擦系数影响不大,但是会使材料在干摩擦条件下的抗磨损性能下降。添加Cu使锡基巴氏合金中铜含量提高至7%~8%时,能够有效提高材料的高温硬度和软化温度,考虑到此时材料的压缩屈服强度和摩擦磨损性能并未显著下降,可以认为此时材料能够较好的用于滑动轴承,特别是重载轴承。

    Abstract:

    There are several varieties of tin-based Babbitt in common, among which the mass proportion of Cu element in SnSb11Cu6 is around 6%. The effect of increasing Cu content on mechanical performance of tin-based Babbitt is investigated in this paper. Several new Babbitt samples are remolded by adding Cu powder into molten SnSb11Cu6 Babbitt, and the mass proportions of Cu in the four new samples are 7%, 8%, 9% and 10%. Metallographic analysis, high-temperature compression experiment, friction-wear test and high temperature hardness test are conducted to study the performance of new samples and determine a Cu content to realize the optimal performance. The research results indicate that: 1) the influence of increasing Cu content on metallographic structure is quite significant. Hard Cu6Sn5 phase would increase and α Solid Solution (Sn) would decrease. The proportion of β phase (SnSb) doesn’t change a lot and the grain size enlarges slightly. 2) With the increasing of Cu adding content, compressive yield strength increase at first, and then decreases. When the adding content of Cu powder is around 1%~2%, maximum compressive force and compressive yield strength are larger. 3) The increasing of Cu content doesn’t make an obvious change in friction coefficient of Babbitt alloy. However, anti-wear performance under dry friction is weakened. 4) The softening temperature and hardness under high temperature (90℃) are enhanced by increasing the mass proportions of Cu to around 7%~8%. As the compressive yield strength and the friction-wear performances are not obviously decreased, So the conclusion is that this tin-based Babbitt alloy with the 7%~8% mass proportions of Cu can be used well in sliding bearing, especially in heavy bearing.

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陈润霖,卫洋洋,贾谦,许吉敏,张帆,袁小阳.提高Cu含量对锡基巴氏合金机械性能的影响研究[J].稀有金属材料与工程,2018,47(6):1854~1859.[Chen Runlin, Wei Yangyang, Jia Qian, Xu Jimin, Zhang Fan, Yuan Xiaoyang. Effect of Increasing Cu Content on Mechanical Properties of Tin-based Babbitt[J]. Rare Metal Materials and Engineering,2018,47(6):1854~1859.]
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  • 收稿日期:2016-05-16
  • 最后修改日期:2016-08-19
  • 录用日期:2016-10-18
  • 在线发布日期: 2018-09-06
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