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Hastelloy N合金表面激光熔覆NiCoCrAlY涂层在LiF-NaF-KF熔盐中的腐蚀行为研究
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南华大学,南华大学,中国科学院上海应用物理研究所,南华大学,南华大学

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TG156.99

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国家自然科学基金(91326114)、湖南省教育厅省重点实验室开放基金(15K108)、南华大学青年英才支持计划(2014-002)、湖南省重点学科建设项目(湘教发[2011]76号)


Corrosion Behavior in Molten Salt of NiCoCrAlY Coating Prepared by Laser Cladding on Hastelloy N
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    摘要:

    本文采用激光熔覆同步送粉技术在Hastelloy N合金表面制备了NiCoCrAlY涂层,研究了Hastelloy N基材和含NiCoCrAlY涂层的Hastelloy N试样在900oC LiF-NaF-KF熔盐中的腐蚀行为。利用失重腐蚀法评估了试样的耐熔盐腐蚀能力,采用XRD和SEM表征了基材和涂层的物相组成、显微组织和腐蚀形貌,并结合EDS分析了微区成分。结果表明,NiCoCrAlY涂层试样的腐蚀速率仅为Hastelloy N基材的2/3。Hastelloy N基材表现为晶间腐蚀,其中Cr元素沿晶界发生选择性脱溶腐蚀,腐蚀前由γ-Ni和Mo等物相组成,腐蚀后新析出Cr1.12Ni2.88相。NiCoCrAlY涂层表现为均匀腐蚀,其中Al元素充当“消耗品”由涂层均匀向外扩散,形成的腐蚀产物可阻碍涂层中其它元素的扩散从而保护基材,腐蚀前主要由γ-Ni、Al0.983Cr0.017、AlNi3等物相组成,腐蚀后只存在γ-Ni相。NiCoCrAlY涂层显著提高了基材的耐熔盐腐蚀性能。

    Abstract:

    A NiCoCrAlY coating has been prepared on Hastelloy N substrate by the powder-feeding laser cladding technique. The corrosion behaviors in molten LiF-NaF-KF salt at 900oC for 100h are studied for both the substrate and the coating. The corrosion resistance in molten FLiNaK salt is evaluated by the corrosion weight loss method, while the microanalysis on phase constitution, morphologies and compositions are carried out by XRD, SEM and EDS. The results show that, the corrosion rate of the NiCoCrAlY coating is merely two thirds that of the Hastelloy N substrate. The substrate is characterized by intergranular corrosion and the element Cr was selectively corroded along the grain boundary. The origin Hastelloy N is consisted of γ-Ni and Mo, and a new Cr1.12Ni2.88 phase is precipitated after the corrosion test. The NiCoCrAlY coating exhibits a homogeneous corrosion feature, in which the element Al diffuses outwards and the corresponding Al-rich corrosion products act as the barrier and thus protect the substrate by impeding the diffusion of other elements. The laser-cladded coating is consisted of γ-Ni, AlNi3 and Al0.983Cr0.017, and only γ-Ni retains after the corrosion test. The corrosion resistance of Hastelloy N in molten FLiNaK salt is greatly improved by the laser-cladded NiCoCrAlY coating.

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朱红梅,陈明慧,唐忠锋,申龙章,邱长军. Hastelloy N合金表面激光熔覆NiCoCrAlY涂层在LiF-NaF-KF熔盐中的腐蚀行为研究[J].稀有金属材料与工程,2018,47(9):2767~2774.[Zhu Hongmei, Chen Minghui, Tang Zhongfeng, Shen Longzhang, Changjun Qiu. Corrosion Behavior in Molten Salt of NiCoCrAlY Coating Prepared by Laser Cladding on Hastelloy N[J]. Rare Metal Materials and Engineering,2018,47(9):2767~2774.]
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  • 收稿日期:2016-11-14
  • 最后修改日期:2017-05-06
  • 录用日期:2017-05-15
  • 在线发布日期: 2018-11-01
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