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脉冲激光再制造船用5083铝合金防护板试验研究
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江苏理工学院 常州市装备再制造工程重点实验室,江苏理工学院 常州市装备再制造工程重点实验室,江苏理工学院 常州市装备再制造工程重点实验室,江苏理工学院 常州市装备再制造工程重点实验室,贵州大学 现代制造技术教育部重点实验室

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TN249

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国家自然科学(51275221),江苏省高校自然科学研究重大项目(16KJA460002)


The Experimental Study Marine 5083 Aluminium Alloy Protective Plate forPulsed Laser Remanufacturing
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Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Changzhou Key Laboratory for Remanufacturing, Jiangsu University of Technology,Key Laboratory of Advanced Manufacturing Technology, Guizhou University

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    摘要:

    针对远洋舰船铝合金防护板受风浪、潮汐以及随机性爆炸冲击波影响,易萌生裂纹或产生断裂的工程实际。通过控制有限单元“生死”状态,动态模拟了防护板脉冲激光再制造温度场变化历程,获取了再制造过程温度变化规律,并对脉冲激光再制造工艺进行了优化。分析和试验结果表明:脉冲模式优化工艺参数为激光功率3kW,光斑直径3mm,扫描速度6mm/s,脉冲激光脉宽10ms,占空比1:1。成形后防护板热影响区变形量控制在0.02mm以内,硬度最大值出现在热影响区,约为95HV0.1。焊缝区与母材呈致密的冶金结合,主要为致密的细晶组织,抗拉强度达到222Mpa。

    Abstract:

    Aiming at the fact that the oceangoing vessel protective plates is affected by the stormy waves, the tide and the random explosion shock wave, the spallation and cracks are easily caused. By controlling the finite element "life and death" state, the temperature field field dynamic process of pulsed laser remanufacture was simulated. The derivation law of temperature field in forming process was obtained, the forming process of pulse laser remanufacturing was optimized. The analysis and test results show that, the pulsed optimization process parameters are laser power 3KW, the spot diameter is 3mm, the scanning speed is 6mm/s, the pulsed laser pulse width 10ms, the duty cycle is 1:1. The heat affected zone deformation after forming is controlled within 0.02mm, the maximum hardness is 95HV0.1 which appeares in the heat affected zone. The heat affected zone is closely metallurgical bonded with the base metal, the weld is mainly consisted of fine grained structure, the tensile strength is up to 222Mpa.

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任维彬,周金宇,陈菊芳,陈国炎,方金祥.脉冲激光再制造船用5083铝合金防护板试验研究[J].稀有金属材料与工程,2018,47(4):1130~1136.[Ren Weibin, Zhou Jinyu, Chen Jufang, Chen Guoyan, Fang Jinxiang. The Experimental Study Marine 5083 Aluminium Alloy Protective Plate forPulsed Laser Remanufacturing[J]. Rare Metal Materials and Engineering,2018,47(4):1130~1136.]
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  • 收稿日期:2017-08-28
  • 最后修改日期:2017-09-18
  • 录用日期:2017-10-12
  • 在线发布日期: 2018-05-31
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