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变进给高效铣削阻燃钛合金的机理研究
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1.南京工程学院;2.南京航空航天大学

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基金项目:

国家自然科学基金(51475233);江苏省青年(BK20160777)


High Performance Milling of Ti40 Alloy through Variable Feed Method
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Affiliation:

1.Nanjing Institute of Technology;2.Nanjing University of Aeronautics and Astronautics

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    摘要:

    主要采用变进给试验法,开展了正弦变进给高效铣削Ti40阻燃钛合金试验和理论研究。建立了正弦变进给变化幅度、变化周期及进给步持续时间与刀具耐用度的关系模型,并对模型参数进行优化,结果表明:当进给变化幅度为11.72%,变化周期为120s,进给步持续时间为5s时,刀具耐用度相比传统铣削,增长幅度最高可达33%。变进给铣削Ti40阻燃钛合金改变了刀具磨损的形态和机理,主要表现是增大前刀面与切屑的接触面积,改变月牙洼磨损的位置,同时减小月牙洼磨损的深度和磨损速率,增强铣削中刀具切削刃强度,从而提高了刀具耐用度。

    Abstract:

    This paper presents a method for improving the cutting tool life by varying the feed throughout the milling process of Ti40 burn resistant titanium alloy. In this research, the model between tool life and the feed variation amplitude, period and step duration of the milling was constructed and the optimal feed variation parameters were selected. Experimental results show that the optimal sinusoidal feed milling parameters were 11.72 percent sinusoidal feed variation amplitude, with 120 seconds one period and 5 seconds incremental steps, which increase the cutting tool life by a maximum of 33 percent. In comparison with constant feed processes, variable feed milling changes the mechanism of the tool rake face by increasing the tool-chip contact area, change the crater position and decrease the crater wear depth, thus strengthens the tool edge and increases tool life.

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吕东升,王保升,徐振钦,徐九华,傅玉灿,丁文锋.变进给高效铣削阻燃钛合金的机理研究[J].稀有金属材料与工程,2019,48(4):1213~1219.[Lv Dongsheng, Wang Baosheng, Xu Zhenqin, Xu Jiuhua, Fu Yucan, Ding Wenfeng. High Performance Milling of Ti40 Alloy through Variable Feed Method[J]. Rare Metal Materials and Engineering,2019,48(4):1213~1219.]
DOI:10.12442/j. issn.1002-185X.20170784

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历史
  • 收稿日期:2017-08-31
  • 最后修改日期:2017-10-29
  • 录用日期:2017-11-08
  • 在线发布日期: 2019-05-13
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