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热处理对镍基单晶高温合金CMSX-4微观组织和持久性能的影响
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1.中国科学院金属研究所 辽宁 沈阳;2.中国科学技术大学材料科学与工程学院 辽宁 沈阳

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国家自然科学基金资助(项目号51501193)


Effect of Heat Treatment on Microstructures and Stress Rupture Properties in the Nickel Base Single Crystal Superalloy CMSX-4
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    摘要:

    研究了第二代镍基单晶高温合金CMSX-4的标准多级预处理+固溶热处理(多级固溶)和一种超初熔点固溶热处理工艺对其组织、元素偏析和持久性能的影响。结果表明:合金经1280℃/1 h+1290℃/2 h+1300℃/6 h , AC+1140℃/4 h, AC+870℃/16 h, AC多级固溶热处理(工艺1)后,元素偏析得到较明显改善,在980℃/250MPa和1070℃/140MPa条件下的持久寿命分别为207.50 h和280.84 h。工艺1的固溶热处理过程中形成较多固溶微孔,铸态微孔尺寸增大,这些显微孔洞在持久实验中成为合金的裂纹源,使合金发生微孔聚集型断裂,是CMSX-4合金发生持久断裂的关键原因。合金经1320℃/3 h, AC+1140℃/4 h, AC+870℃/16 h, AC超初熔点热处理(工艺2)后,改善合金元素偏析情况不如工艺1,但采用的固溶处理制度形成的微孔数量较少,持久寿命更高,在980℃/250MPa和1070℃/140MPa条件下的持久寿命分别为293.08 h和310.10 h。

    Abstract:

    Nickel base single crystal superalloys are widely used to fabricate turbine blade materials, since they have high temperature capability, excellent mechanical and environmental properties. Appropriate heat treatment process can improve alloy performance by changing its microstructure. The second generation single crystal alloy CMSX-4 was prepared by screw selecting method and low segregation technology. The homogenizing heat treatment carried out in an antivacuum chamber oven and followed by air cooling (AC), in order to investigate the effect of heat treatment on microstructure and stress rupture properties. The results show that elemental segregation of alloy is obviously improved after multistage solid solution heat treatment 1280 ℃, 1 h+1290 ℃, 2 h+1300 ℃, 6 h AC+1140 ℃, 4 h AC+870 ℃, 16 h AC (process 1). The rupture life of the alloy is 207.50 h under the condition of 980℃/250MPa and 280.84 h under the condition of 1070℃/140MPa. During heat treatment, homogenization micropores formed in the solution process and the size of solidification micropores increased. These micropores are the weak and crack initiation points during the creep tests of the alloy. Elemental segregation of the alloy was also improved after over melting point heat treatment heat treatment 1320℃, 3 h AC+1140℃, 4 h AC+870℃, 16 h AC (process 2). It can be concluded that the homogenization effect of process 2 is not as good as that of process 1 by measuring the segregation coefficient. However, the rupture property performs well and the rupture life of the alloy is 293.08 h under the condition of 980℃/250MPa and 310.10 h under the condition of 1070℃/140MPa. The solid solution time of process 2 is shorter and the number of micropores is less.

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王欢,宁礼奎,郑志.热处理对镍基单晶高温合金CMSX-4微观组织和持久性能的影响[J].稀有金属材料与工程,2020,49(1):247~256.[wanghuan, ninglikui, zhengzhi. Effect of Heat Treatment on Microstructures and Stress Rupture Properties in the Nickel Base Single Crystal Superalloy CMSX-4[J]. Rare Metal Materials and Engineering,2020,49(1):247~256.]
DOI:10.12442/j. issn.1002-185X.20181171

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  • 收稿日期:2018-11-22
  • 最后修改日期:2019-05-12
  • 录用日期:2019-05-14
  • 在线发布日期: 2020-02-16
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