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固溶热处理对含碳镍基单晶高温合金AM3组织和偏析的影响
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西安科技大学 材料科学与工程学院,陕西 西安 710054

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Effect of Solution Heat Treatment on Microstructure and Segregation of Carbon-Containing Nickel-based Single Crystal AM3 Superalloy
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College of Materials Science and Engineering, Xi'an University of Science and Technology, Xi'an 710054, China

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Excellent Young Teachers Research Program of Xi'an University of Science and Technology (2018YQ2-12); Fund of State Key Laboratory of Solidification Processing of NWPU (SKLSP201846); Sponsored by Science and Technology Activities for Overseas Students in Shaanxi (2018047); Natural Science Basic Research Program of Shaanxi (2020JM-516)

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    摘要:

    研究了不同固溶处理工艺对含0.045%(质量分数)碳的AM3镍基高温合金组织和元素偏析的影响。采用光学显微镜和扫描电镜对组织和γ'相进行了观察分析。采用电子探针对元素偏析进行了测试分析。结果显示,合金的初熔温度为1305 ℃,在对试样进行1305 ℃/6 h固溶处理前,对其先进行1300 ℃/3 h的均匀化处理可以减少初熔组织的出现,并能使得初熔温度提高约5 ℃。随着固溶温度的提高和固溶时间的延长,γ'相的体积分数和尺寸显著增大,元素Cr、Co、Mo、W和Al的偏析系数接近均值1。随着固溶时间的延长,初熔组织的出现阻碍了Ti的偏析。最佳的固溶处理工艺为1300 ℃/3 h+1305 ℃/6 h/空冷+1080 ℃/6 h+870 ℃/20 h/空冷。热处理后的AM3单晶高温合金枝晶组织完全消失,γ'相立方度更好,尺寸达到454 nm,并且体积分数为66.05%。元素Cr、Co、Mo、W、Al和Ti的偏析程度均有所降低。

    Abstract:

    The effect of different solution treatments on the microstructure and element segregation of AM3 nickel-based single crystal superalloys with the carbon content of 0.045wt% was investigated. The optical microscope (OM) and scanning electron microscope (SEM) were used to observe the microstructure and γ' phase of AM3 superalloys, and the electron-probe microanalysis (EPMA) was used to analyze the element segregation. The results show that the incipient melting temperature of the AM3 superalloys is 1305 °C. After the solution treatment of 1305 °C/6 h following the homogenization treatment of 1300 °C/3 h, the incipient melting structure is reduced, and the incipient melting temperature is increased by about 5 °C. With increasing the solution temperature and prolonging the solution duration, the volume fraction and size of the precipitated γ' phase are increased significantly, and the segregation ratio of Cr, Co, Mo, W, and Al elements is closer to 1. The existence of incipient melting structure prevents the segregation of Ti in AM3 superalloys with prolonging the solution duration after heat treatment. Thus, the optimum heat treatment process is 1300 °C/3 h+1305 °C/6 h/air cooling (AC)+1080 °C/6 h+870 °C/20 h/AC. The dendrite structure of AM3 single crystal superalloys completely disappear after heat treatment. The cubic degree of γ' phase is improved, the size of γ' phase reaches 454 nm, the volume fraction of γ' phase is 66.05vol%, and the segregation of Cr, Co, Mo, W, Al, and Ti elements is significantly reduced.

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余竹焕,费祯宝,阎亚雯,强军锋,高炜,王晓慧,刘旭亮,易大伟.固溶热处理对含碳镍基单晶高温合金AM3组织和偏析的影响[J].稀有金属材料与工程,2022,51(3):806~813.[Yu Zhuhuan, Fei Zhenbao, Yan Yawen, Qiang Junfeng, Gao Wei, Wang Xiaohui, Liu Xuliang, Yi Dawei. Effect of Solution Heat Treatment on Microstructure and Segregation of Carbon-Containing Nickel-based Single Crystal AM3 Superalloy[J]. Rare Metal Materials and Engineering,2022,51(3):806~813.]
DOI:10.12442/j. issn.1002-185X.20210017

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历史
  • 收稿日期:2021-01-08
  • 最后修改日期:2021-07-01
  • 录用日期:2021-07-09
  • 在线发布日期: 2022-03-30
  • 出版日期: 2022-03-30