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阳极氧化对超声波焊接6063铝合金与PPS的影响
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作者单位:

1.兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室;2.兰州理工大学 机电工程学院

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TG453

基金项目:

国家自然科学基金(52061023), 甘肃省高校创新基金(2020A-025),兰州理工大学红柳优青项目(062004)


Effect of Anodizing Treatment on Ultrasonic Welding 6063 Aluminum Alloy and PPS
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The National Natural Science Foundation of China(52061023),The University Innovation Foundation of Gansu Province(2020A-025),The Hongliu Excellent Youth Project of Lanzhou University of Technology(062004)

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    摘要:

    为实现铝合金与塑料的有效连接,采用磷酸阳极氧化工艺对6063铝合金表面进行预处理,使用超声波金属焊接机对6063铝合金与聚苯硫醚(PPS)焊接。结果表明:未经处理的6063铝合金与PPS超声波焊接接头剪切强度随着焊接时间、焊接压力的变化先增大后减小,当焊接压力和焊接时间分别为0.5 MPa和6 s时,可获得最大剪切强度1.41 MPa。6063铝合金经磷酸阳极氧化后的6063铝合金/PPS接头强度达到16.92 MPa,约为未阳极氧化处理接头强度的12.6倍,结构的失效形式为界面开裂和PPS部分内聚断裂。经扫描电镜观察分析,超声波焊接的声流效应产生的声压梯度使PPS嵌入6063铝合金表面阳极氧化处理后形成的多孔结构,形成齿状咬合的机械互锁结构,同时多孔结构有利于增强界面处的分子间作用力,进而实现6063铝合金/PPS异种材料的良好结合。

    Abstract:

    In this study, 6063 aluminum alloy (6063 Al alloy) which was anodized using phosphoric acid and polyphenylene sulfide (PPS) were connected successfully by ultrasonic welding method. The results show that the shear strength of untreated 6063 Al alloy / PPS ultrasonic welded joint increases at first and then decreases under the given experimental conditions. The maximum shear strength of joint is 1.41 MPa, when the welding pressure and welding time are 0.5 MPa and 6 s, respectively. Once the surface of 6063 Al alloy was anodized with phosphoric acid, the shear strength of joint can reach 16.92 MPa, which is about 12.6 times of that without anodizing. The primary failure modes of the structure are interface cracking and cohesive fracture of PPS. By observing and analyzing the structures of joint using SEM, a good mechanical interlocking between the 6063 Al alloy and PPS was formed and the intermolecular force at the interface was increased due to the forming porous structure on the 6063 Al alloy surface after anodic oxidation treatment was embedded by PPS under the effect of acoustic streaming which achieve a good combination of 6063 Al alloy /PPS.

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俞伟元,张涛,王有良.阳极氧化对超声波焊接6063铝合金与PPS的影响[J].稀有金属材料与工程,2022,51(1):241~248.[YUWEIYUAN, ZHANGTAO, WANGYOULIANG. Effect of Anodizing Treatment on Ultrasonic Welding 6063 Aluminum Alloy and PPS[J]. Rare Metal Materials and Engineering,2022,51(1):241~248.]
DOI:10.12442/j. issn.1002-185X.20210042

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历史
  • 收稿日期:2021-01-15
  • 最后修改日期:2021-02-27
  • 录用日期:2021-03-16
  • 在线发布日期: 2022-02-09
  • 出版日期: 2022-01-28