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介质对GH3625合金高温腐蚀中氧化膜的影响机制
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兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室

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中图分类号:

TG172;TG132.3+3

基金项目:

国家重点研发计划项目(2017YFA0700703);国家自然科学(51661019);甘肃省科技重大专项项目(145RTSA004);兰州理工大学红柳一流学科建设计划


Influence of Media on Oxidation Film in High Temperature Corrosion of GH3625 Alloy
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Affiliation:

Lanzhou University of Technology State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals

Fund Project:

National Key Research and Development Program of China (2017YFA07007003); National Natural Science Foundation of China (51661019); the program for Major Projects of Science and Technology in Gansu Province (145RTSA004), Hongliu first-class discipline construction plan of Lanzhou University of Technology

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    摘要:

    本文采用XRD、SEM、EDS、增重法测量和热力学计算等手段研究了铸态GH3625合金在900 ℃下不同腐蚀介质中(Air、75 wt.% Na2SO4+25 wt.% NaCl和2% SO2+H2O+Air)腐蚀120 h后的高温腐蚀行为,探讨了不同腐蚀介质下氧化膜的形成及破坏机制。研究表明,GH3625合金在不同介质中腐蚀后,从合金最表层到合金内部结构均分为疏松氧化层、致密氧化层、贫Cr区和合金基体,其氧化层主要由NiO、Cr2O3和NiCr2O4组成。同时,合金在熔盐和高温酸性气氛中腐蚀后的贫Cr区深度(约14 μm和11μm)均大于在空气中氧化后贫Cr区深度(约8 μm),腐蚀介质对合金表层氧化膜的破坏程度从大到小依次为熔盐介质、高温酸性气氛介质、空气介质。合金的腐蚀主要是不同介质下合金表层氧化膜的形成与溶解的相互竞争,当GH3625合金在熔盐介质中腐蚀时,腐蚀机制主要是氧化膜与Cl-反应生成气相Cl2和与Na2O反应生成铬酸盐Na2CrO4;而当GH3625合金在酸性气氛介质中腐蚀时,腐蚀机制主要是Cr、Ni元素与SO2、O2的连续硫化和氧化反应。

    Abstract:

    The corrosion behavior of as-cast GH3625 alloy were studied in different corrosive media (Air、75 wt% Na2SO4+25 wt% NaCl and 2% SO2+H2O+Air) at 900 ℃ for 120 h, utilizing XRD, SEM, EDS, weight-gain measurement and thermodynamic calculation. The formation and destruction mechanism of the oxide film under different corrosive media were discussed. Results show that from the top layer to the internal structure of GH3625 alloy is divided into loose oxide layer, dense oxide layer, Cr poor zone and alloy matrix after corrosion in different media, which is mainly composed of NiO, Cr2O3 and NiCr2O4. In addition, the depth of Cr-poor zone after corrosion in corrosive medium (14μm and 11μm) is greater than that after oxidation in air (8μm). The damage degree of corrosion medium to the surface oxide film of the alloy is molten salt medium, acidic atmosphere medium and air medium in descending order. The corrosion of GH3625 alloy is mainly due to the competition between the formation and dissolution of the surface oxide film in different media. When GH3625 alloy is corroded in 75 wt.% Na2SO4+25 wt.% NaCl medium, the corrosion mechanism is mainly that the oxide film reacts with Cl- to form gas phase Cl2 and reacts with Na2O to form chromate Na2Cro4. However, when GH3625 alloy is corroded in 2% SO2+H2O+Air, the corrosion mechanism is mainly the continuous sulfurization and oxidation reaction of Cr, Ni and SO2 and O2.

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马元俊,丁雨田,刘建军,高钰璧,陈建军,王兴茂.介质对GH3625合金高温腐蚀中氧化膜的影响机制[J].稀有金属材料与工程,2022,51(5):1713~1723.[mayuanjun, dingyutain, liujianjun, gaoyubi, chenjianjun, wangxingmao. Influence of Media on Oxidation Film in High Temperature Corrosion of GH3625 Alloy[J]. Rare Metal Materials and Engineering,2022,51(5):1713~1723.]
DOI:10.12442/j. issn.1002-185X.20210364

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  • 收稿日期:2021-04-25
  • 最后修改日期:2021-05-14
  • 录用日期:2021-06-22
  • 在线发布日期: 2022-06-09
  • 出版日期: 2022-05-30