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NiCrFeAl/h-BN.SiO2可磨耗封严涂层抗冲刷性能研究
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中国科学院金属研究所师昌绪先进材料创新中心

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TG178

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装备预研(项目号6142703190303)


Anti-erosion performance of NiCrFeAl/h-BN.SiO2 abradable sealing coatings
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Shi-Changxu Innovation Center for Advanced Materials,Institute of Metal Research,Chinese Academy of Sciences

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    摘要:

    利用METCO 6P-Ⅱ火焰喷涂制备NiCrFeAl/h-BN.SiO2可磨耗封严涂层,采用SiO2对NiCrFeAl/h-BN进行改性,改善涂层的可磨耗性。采用不同氧气/乙炔流量比(氧燃比)制备可磨耗封严涂层,并对涂层抗冲刷性能进行评价。结果显示:NiCrFeAl在喷涂过程中熔化并包覆h-BN和SiO2粒子;随氧燃比的升高,金属相熔化更加充分,h-BN和SiO2粒子在涂层中分布的均匀性提高,涂层表面洛氏硬度由50.8 HR15Y提高到70.3 HR15Y,结合强度升高;涂层冲刷后形貌表现出粘着磨损和磨粒磨损特征,冲刷表面粗糙度随氧燃比升高而降低,金属相对非金属相的充分包裹提高了涂层的内聚力,涂层质量损失降低,抗冲刷性能提高。

    Abstract:

    The NiCrFeAl/h-BN.SiO2 abradable sealing coatings were prepared by METCO 6P-Ⅱ flame spraying. With the addition of SiO2, the abradability of the NiCrFeAl/h-BN coatings are improved. The anti-erosion performance of the abradable sealing coatings prepared with different flow-ratios of oxygen and acetylene (oxygen-acetylene ratio) were researched. The results show that the h-BN and SiO2 particles are coated by NiCrFeAl during the spraying process. The metal phase adequately melted with the increase of oxygen-acetylene ratio, and the distribution of h-BN and SiO2 are more homogenous. The Rockwell superficial hardness was raised from 50.8 HR15Y to 70.3 HR15Y, and the bonding strength was improved. The morphology of the wear tracks was characterized by adhesive wear and abrasive wear, and the roughness decreases with the increasing oxygen-acetylene ratio. The cohesive force of the coating was promoted deriving from the nonmetallic phase was coated by metal phase almost fully. The weight loss rate of the coatings decreases, and the anti-erosion performance are improved.

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栾胜家,高明浩,徐娜,常辉,王远鸿,周恬伊,张甲,侯万良,常新春. NiCrFeAl/h-BN. SiO2可磨耗封严涂层抗冲刷性能研究[J].稀有金属材料与工程,2022,51(6):2115~2121.[Luan Shengjia, Gao Minghao, Xu Na, Chang Hui, Wang Yuanhong, Zhou Tianyi, Zhang Jia, Hou Wanliang, Chang Xinchun. Anti-erosion performance of NiCrFeAl/h-BN. SiO2 abradable sealing coatings[J]. Rare Metal Materials and Engineering,2022,51(6):2115~2121.]
DOI:10.12442/j. issn.1002-185X.20210506

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  • 收稿日期:2021-06-10
  • 最后修改日期:2021-08-05
  • 录用日期:2021-08-27
  • 在线发布日期: 2022-07-06
  • 出版日期: 2022-06-29