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单晶γ-TiAl合金纳米切削过程声发射响应的原子模拟
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兰州理工大学 机电工程学院

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国家自然科学基金(No. 52065036), 甘肃省自然科学基金(No.20JR5RA448),兰州理工大学红柳一流学科建设项目


Acoustic Emission Response of Nano-cutting Process of Single Crystal γ-TiAl Alloy via Atomistic Simulation
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School of Mechanical and Electrical Engineering, Lanzhou University of Technology

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National Natural Science Foundation of China (Grant No. 52065036) , Natural Science Foundation of Gansu (Grant No. 20JR5RA448) and the Hongliu First-class Disciplines Development Program of Lanzhou University of Technology .

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    摘要:

    本文采用分子动力学方法研究了单晶γ-TiAl合金纳米切削过程的声发射响应。从原子尺度阐述了单晶γ-TiAl合金切削过程中裂纹形成机理。研究发现:切削初期随着切削力持续增大,剪切区域产生周期性的剪切带;与此同时,在高压应力和弹性应力波共同作用下,类晶粒晶界的非晶原子带产生并阻碍了剪切带的持续发射,使主剪切区的应力无法及时通过剪切带释放,产生局部应力集中现象,导致裂纹萌生并扩展;通过对采集的声发射信号分析,压应力会导致切削过程中声发射功率下降。在时域上,通过对微观缺陷演化和声发射功率-频率对比分析,阐述了纳米切削过程中晶格振动、剪切带以及裂纹萌生与扩展的声发射响应特征,并通过聚类分析得到损伤的功率和频率特性。

    Abstract:

    In this paper, the acoustic emission response of single crystal γ-TiAl alloy during nano-cutting process is studied by molecular dynamics method. The mechanism of crack formation in the cutting process of single crystal γ-TiAl alloy is described at the atomic scale. It was found that periodic shear bands are formed in the shear zone with the continuous increase of cutting force at the beginning of cutting. At the same time, under the combined action of high pressure stress and elastic stress wave, the formation of the amorphous atomic band in the grain boundary blocks the continuous emission of the shear band, so that the stress in the main shear zone can not be released through the shear band in time,and result in local stress concentration, which leads to the initiation and propagation of cracks. By analyzing the acoustic emission signal collected, it was found that the compressive stress contributes to the decrease of acoustic emission power in cutting process. In the time domain, the acoustic emission response characteristics of lattice vibration, shear band and crack initiation and propagation in nano-cutting process are described by analyzing the microdefect evolution and AE power-frequency comparison. At the same time, the power and frequency characteristics of damage are obtained by clustering analysis.

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姚永军,冯瑞成,张隽,曹卉,李海燕,雷春丽.单晶γ-TiAl合金纳米切削过程声发射响应的原子模拟[J].稀有金属材料与工程,2022,51(7):2467~2474.[Yao Yongjun, Feng Ruicheng, Zhang Jun, Cao Hui, Li Haiyan, Lei Chunli. Acoustic Emission Response of Nano-cutting Process of Single Crystal γ-TiAl Alloy via Atomistic Simulation[J]. Rare Metal Materials and Engineering,2022,51(7):2467~2474.]
DOI:10.12442/j. issn.1002-185X.20210546

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历史
  • 收稿日期:2021-06-25
  • 最后修改日期:2021-08-06
  • 录用日期:2021-08-20
  • 在线发布日期: 2022-07-29
  • 出版日期: 2022-07-27