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[1]ZrB2P/6061Al复合材料的大功率高速激光焊接成形和组织演变
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1.南昌航空大学轻合金加工科学与技术国防重点学科实验室;2.中航工业昌河飞机工业(集团)责任有限公司

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国家自然科学基金(52105451);江西省重点研发计划重点项目(202112BBE51007);江西省重点研发计划(20202BBEL53029);轻合金加工科学与技术国防重点学科实验室开放课题研究基金(EG202003411);江西省自然科学基金(20192BAB216024);南昌航空大学博士启动基金(EA201903236)


[35]. Hassan S F, Gupta M. Material Science and Engineering A[J],2005,392 (1-2):163

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1.National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology, Nanchang Hangkong University;2.Changhe aircraft industry Co. Ltd

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    摘要:

    本文通过原位合成法制备5 wt.% ZrB2p/6061Al复合材料,并对其进行激光焊接组织和力学性能研究。XRD和EDS分析表明,通过Al-K2ZrF6-KBF4原位反应体系成功制备5 wt.% ZrB2p/6061Al复合材料。通过OM和SEM分析,与基体6061Al合金相比,ZrB2p/6061Al复合材料中的纳米ZrB2?颗粒产生的异质形核和钉扎效应对基体晶粒具有一定的晶粒细化作用,但纳米级颗粒团簇体的存在使其细化效果受到局限。进行激光焊接试验,在保证完全焊透的情况下,采用3.6 kW、2.4 m/min的大功率高速焊接可获得成形良好的焊缝。激光快速熔凝过程使基体晶粒进一步高度细化,大量ZrB2团簇体基本消失,ZrB2颗粒基本均匀分散,通过电子显微镜研究ZrB2颗粒的迁移行为,发现激光熔池的熔体搅动和快速凝固过程实现了ZrB2颗粒的两次分布。焊缝组织的优化提高了焊接接头的维氏硬度和抗拉强度,分别最高达到57.3 HV和125.17 MPa,并探讨了焊缝的强化机制。

    Abstract:

    In this paper, the 5wt. % ZrB2p /6061Al composite was prepared by in-situ synthesis and the microstructure of laser welding and mechanical properties were studied. XRD and EDS analysis show that 5wt. % ZrB2p/6061Al composites were successfully prepared through the Al-K2ZrF6-KBF4 in-situ reaction system. Through OM and SEM analysis, compared with the matrix 6061Al alloy, the heterogeneous nucleation effect and pinning effect of the nano ZrB2 particles has a certain grain refinement effect on the matrix grains of the composite, but the existence of nanoparticle clusters makes the refinement effect limited. During laser welding, under the condition of complete penetration, a high-power and high-speed welding of 3.6 kW and 40 mm/s can be ultilized to obtain a well-formed weld. The rapid laser melting process and solidification made the matrix grains further refined, a large number of ZrB2 clusters basically disappear, and ZrB2 particles were basically evenly dispersed. By analying the migration behavior of ZrB2 particles, it is found that the melt agitation and rapid solidification process of the laser molten pool achieved the twice distribution of ZrB2 particles. The optimization of the weld microstructure improves the Vickers hardness and the tensile strength of the welded joint, respectively up to 57.3 HV and 125.17 MPa. And the strengthening mechanism of weld is discussed.

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余彬彬,李智勇,曾一达.,何永健.[1]ZrB2P/6061Al复合材料的大功率高速激光焊接成形和组织演变[J].稀有金属材料与工程,2022,51(9):3409~3418.[Yu Binbin, Li zhiyong, Zeng Yida, He Yongjian.[35]. Hassan S F, Gupta M. Material Science and Engineering A[J],2005,392 (1-2):163


DOI:10.12442/j. issn.1002-185X.20210749

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历史
  • 收稿日期:2021-08-22
  • 最后修改日期:2021-12-08
  • 录用日期:2021-12-09
  • 在线发布日期: 2022-10-08
  • 出版日期: 2022-09-27