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不锈钢网增强锆基非晶复合材料的压铸制备及力学性能研究
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1.华南理工大学国家金属材料近净成形工程技术研究中心 广州 华南理工大学机械与汽车工程学院广东省金属材料加工与成形重点实验室;2.宜安新材料有限公司研究院

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国家自然科学基金资助(项目号52001123),中国博士后科学基金特别资助(项目号2019TQ0099),中国博士后科学基金资助(项目号2019M662908),广东省基础与应用基础研究基金资助(项目号2019A1515110215),中央高校基本科研业务费资助(项目号2020ZYGXZR030);广东省普通高校青年创新人才类项目资助(项目号2019KQNCX003),广东省基础与应用基础研究重大项目资助(项目号2019B030302010)


HPDC forming and mechanical properties of stainless-steel skeleton reinforced Zr-based bulk metallic glass composites
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1.National Engineering Research Center for Near-net Forming of Metal Materials,South China University of Technology;2.Institute of Eontech New Materials Co,Ltd

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    摘要:

    全程真空压铸技术的快速发展为大块非晶合金的工业化应用提供了可能,受到了广泛关注。但是,非晶合金的室温脆性限制了压铸结构件在一些关键领域的应用。本论文利用压铸工艺高速充型及高压凝固的特性,通过在Vit1锆基非晶合金中引入304不锈钢网叠层焊接制造的骨架,成功制备出了不同体积分数晶态相增强的非晶复合材料,并系统研究了不锈钢网体积分数对力学性能的影响。研究结果表明,不锈钢网在非晶基体中均匀分布,与非晶合金存在冶金界面结合。力学性能测试显示,随着不锈钢编织网的引入,室温脆性的压铸Vit1块体金属玻璃的塑性得到了显著提升。随着不锈钢网目数增大(对应晶态相体积分数增大),非晶复合材料的塑性呈增大的趋势,但是,当目数超过200时,过细的孔洞会导致骨架局部区域无法填充,恶化性能。当晶态相的体积分数为53.7%时,断裂应变达到最大值,约为10%左右,其值高于传统不锈钢纤维增韧的Zr基非晶复合材料。韧化机制分析表明,压铸非晶合金出现脆-延性转变的根本原因是不锈钢网对剪切带扩展进行高效抑制,促进剪切带的增殖和萌生,减少宏观塑性变形的局域化。本研究为非晶复合材料的结构设计提供了新的思路,对于促进非晶合金的更广泛应用具有重要的工程价值。

    Abstract:

    The rapid development of entire-process-vacuum high pressure die casting (HPDC) technology provides the possibility for the industrial application of bulk metallic glasses (BMGs), which has received widespread attention. However, the room-temperature brittleness of BMG is still one of the biggest stumbling blocks limiting the application of BMG parts in some key fields. To overcome this problem, in this paper, 304 stainless steel skeletons were introduced into Vit1 BMGs by HPDC technique under high pressure and with large filling rate to create BMG/stainless steel composites. Furthermore, the effects of stainless-steel volume fraction on the microstructure and mechanical properties were studied systematically. The results showed that the stainless steel skeleton in the HPDCed composites was uniformly distributed in the metallic glassy matrix and displayed metallurgical interface with the Vit 1 BMG. The mechanical properties test indicated that the plasticity of the brittle Vit1 BMG was significantly improved with the introduction of stainless steel skeleton. As the mesh number of stainless steel increased (corresponding to the increase of the volume fraction of crystalline phase), the plasticity of composites displayed an increasing trend. However, when the mesh number exceeded 200, there were some deteriorations in mechanical properties due to the unfilled porosity defects in the composites. When the volume fraction of crystalline phase is about 53.7%, the fracture strain of composites reaches the maximum value of about 10%, which is much higher than that of Zr-based BMG composites toughened by traditional stainless steel fibers. The analysis of the toughening mechanism showed that the brittle-ductility transition of the HPDCed Vit1 BMGs mainly resulted from high efficiency suppression of shear band propagation by metal skeleton, which promotes the proliferation and initiation of shear bands and reduce the localization of macroscopic plastic deformation, as well as the reduced stress concentration due to decrease of mesh number. This study provides new insights for the design and preparation of BMGs composites with excellent mechanical properties, and has important engineering value for application of BMGs.

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高望峻,翟继婷,张卫文,杨超,张涛,李卫荣,李扬德,刘乐华.不锈钢网增强锆基非晶复合材料的压铸制备及力学性能研究[J].稀有金属材料与工程,2022,51(11):4197~4206.[GAO Wangjun, ZHAI Jiting, ZHANG Weiwen, YANG Chao, ZHANG Tao, LI Weirong, LI Yangde, LIU Lehua. HPDC forming and mechanical properties of stainless-steel skeleton reinforced Zr-based bulk metallic glass composites[J]. Rare Metal Materials and Engineering,2022,51(11):4197~4206.]
DOI:10.12442/j. issn.1002-185X.20210887

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  • 收稿日期:2021-10-12
  • 最后修改日期:2021-12-23
  • 录用日期:2022-01-29
  • 在线发布日期: 2022-12-02
  • 出版日期: 2022-11-30