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基于磁过滤技术的热障涂层表面Al2O3 覆盖层抗CMAS腐蚀性能
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1.中国农业机械化科学研究院 表面工程技术研究所,北京 100083;2.北京金轮坤天特种机械有限公司,北京 100080

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国家重大科技专项 (2017-VII-0007-0100)


Corrosion Resistance of Al2O3 Coating Prepared by Filtered Cathodic Vacuum Arc for Thermal Barrier Coatings Against CMAS Degradation
Author:
Affiliation:

1.Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing 100083, China;2.Beijing Golden Weel Special Machine Co., Ltd, Beijing 100083, China

Fund Project:

National Science and Technology Major Project (2017-VII-0007-0100)

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    摘要:

    为了提高热障涂层(TBC)的抗沉积物(主要成分为CaO、MgO、Al2O3和SiO2,简称CMAS)腐蚀性能,采用磁过滤阴极真空电弧(FCVA)技术在TBC表面上制备了致密的Al2O3覆盖层,比较和分析了Al2O3改性TBC和沉积态TBC的润湿行为和抗CMAS腐蚀性能。结果表明:使用FCVA技术制备Al2O3覆盖层的过程对7%(质量分数)氧化钇稳定的氧化锆(7YSZ)相的结构无明显影响,且经Al2O3改性的TBC综合性能均优于沉积态TBC。在1250 ℃、CMAS腐蚀条件下,Al2O3覆盖层有效地限制了熔融CMAS在TBC表面上的扩散行为。同时,Al2O3填充了7YSZ柱状晶之间的间隔并且阻碍了熔融CMAS的渗透,证明了FCVA可作为一种制备Al2O3涂层的新方法以提高TBC的抗CMAS腐蚀性能,且Al2O3涂层及其制备过程对TBC的热震性能均无消极影响。

    Abstract:

    To improve the deposit (the main components are CaO, MgO, Al2O3, and SiO2, together referred to as CMAS) corrosion resistance of thermal barrier coatings (TBCs), the filtered cathodic vacuum arc (FCVA) technique was adopted to prepare a dense Al2O3 coating on the surface of TBCs. The wetting behavior and CMAS corrosion resistance of Al2O3-modified TBCs and as-deposited TBCs were compared and analyzed. Results show that the preparation of Al2O3 coating by FCVA technique has no obvious influence on the structure of 7wt% yttria-stabilized zirconia (7YSZ) phase. Besides, the Al2O3-modified TBCs have better comprehensive performance compared with the as-deposited TBCs. Under the CMAS corrosion at 1250 °C, the Al2O3 coating effectively restricts the spread of molten CMAS on TBC surface. In addition, the Al2O3 coating fills the gaps between 7YSZ columnar crystals and hinders the infiltration of molten CMAS. It is proved that FCVA method is appropriate to Al2O3 coating preparation in order to improve the CMAS corrosion resistance of TBCs, and the Al2O3 coating and its preparation do not have negative influence on the thermal shock performance of TBCs.

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刘涛,何箐,李丹.基于磁过滤技术的热障涂层表面Al2O3 覆盖层抗CMAS腐蚀性能[J].稀有金属材料与工程,2022,51(11):3981~3988.[Liu Tao, He Qing, Li Dan. Corrosion Resistance of Al2O3 Coating Prepared by Filtered Cathodic Vacuum Arc for Thermal Barrier Coatings Against CMAS Degradation[J]. Rare Metal Materials and Engineering,2022,51(11):3981~3988.]
DOI:10.12442/j. issn.1002-185X.20211112

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历史
  • 收稿日期:2021-12-13
  • 最后修改日期:2022-06-04
  • 录用日期:2022-07-11
  • 在线发布日期: 2022-12-07
  • 出版日期: 2022-11-30