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超深井钻采工况下钛合金钻杆模拟工况摩擦磨损行为对比研究
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1.中国石油集团工程材料研究院有限公司;2.塔里木油田分公司石油工程技术研究院

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基金项目:

国家重点研发计划(2021YFB3700804), 中国石油科学研究与技术开发项目(2021DJ2703);陕西省自然科学基金(2021JM-607)


Comparative Study on Tribology Behavior of Titanium Alloy Drill Pipe under Simulated Working Conditions in Ultra-deep Well Drilling Conditions
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National Key R&D Program of China,Major science and technology project of CNPC(2021DJ2703),Natural Science Foundation of Shaanxi Provincial.(2021JM-607)

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    摘要:

    钛合金材料由于具有高的比强度,低弹性模量,优异的韧性、疲劳性能和耐蚀性,已经成为深井、超深井及大位移水平井工况环境下钻杆及井下工具的热门候选材料,但超深井钻采工况下钛合金钻杆材料的摩擦磨损性能和磨损机理缺乏研究。本文在模拟超深井工况通过硬度测试、冲击磨损试验、往复摩擦试验、模拟工况摩擦磨损试验和显微分析手段对3种钛合金钻杆和钢制钻杆的摩擦磨损性能进行对比分析,并对钻采工况下的钛合金钻杆磨损机制进行研究,结果表明,钛合金钻杆耐冲击磨损性能均要低于钢制钻杆材料,特别是在中等频率冲击下钛合金钻杆材料耐冲击磨损的性能最差;在空气中往复磨损试验下,钛合金钻杆的摩擦系数均低于钢钻杆的摩擦系数,当钛合金钻杆与岩石对磨时为典型的磨粒磨损机制、与钢管对磨时为典型的粘着磨损;在模拟工况钻井液条件下,钛合金钻杆的摩擦系数显著低于空气中,而且当钛合金在水基钻井液条件下和岩石摩擦时的摩擦系数最低、耐磨性能最强,这是由于在水基钻井液中更容易形成致密且具有较低摩擦系数的钝化膜所致,建议在使用钛合金钻杆钻井时用水基钻井液,但由于钛合金钻杆在工况下的磨损量仍然大于钢制钻杆,下一步研究应对钛合金钻杆进行表面处理以提高钛合金耐磨性。

    Abstract:

    Titanium alloy has become a promising candidate material for oil country tubular goods(OCTG) and offshore components in rigorous service environment, owing to its high specific strength, low density, low elastic modulus, excellent toughness,fatigue and corrosion resistance. However, there is a lack of research on the friction and wear properties of titanium alloy drill pipes under ultra-deep drilling conditions, and the comparison research on the tribology performance and mechanism of titanium alloy drill pipes and steel drill pipes is few. In this paper, the friction and wear properties of three titanium alloy drill pipes and steel drill pipes are compared and analyzed through hardness test, impact wear test, reciprocating friction test, simulated condition wear test and microscopic analysis in simulating ultra-deep well conditions, and the wear mechanism of titanium alloy drill pipe under drilling conditions were also investigated, the results showed that the impact and wear resistance of titanium alloy drill pipes was lower than that of steel drill pipe materials, especially the impact resistance of titanium alloy drill pipe materials under medium-frequency impact. In the air reciprocating wear test, the friction coefficient of titanium alloy drill pipe was lower than that of steel drill pipe, when titanium alloy drill pipe wear against rock, it was a typical abrasive wear mechanism, and it is typical Adhesive wear when it wear against steel pipe. Under the simulated working condition of drilling fluid, the friction coefficient of titanium alloy drill pipe was significantly lower than that in air, and the friction coefficient of titanium alloy was the lowest when friction with rock under water-based drilling fluid conditions, and the wear resistance was the strongest, which was due to the fact that it was easier to form a dense passivation film with a lower friction coefficient on the surface of the titanium alloy in the water-based drilling fluid. It is recommended to use water-based drilling fluid when drilling with titanium alloy drill pipes, but because the wear of titanium alloy drill pipes under working conditions was still not as good as that of steel drill pipes, the next step is to conduct surface treatment on titanium alloy drill pipes to improve the wear resistance of titanium alloys.

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刘强,谢俊峰,赵密锋,李宁,胡芳婷,祝国川,陈家磊,张娟涛,宋生印,尹成先.超深井钻采工况下钛合金钻杆模拟工况摩擦磨损行为对比研究[J].稀有金属材料与工程,2023,52(1):195~205.[Liu Qiang, XIE Jun-feng, Zhao Mifeng, Li Ning, Hu Fangting, Zhu Guochuan, Chen Jialei, Zhang Juantao, Song Shengyin, Yin Chengxian. Comparative Study on Tribology Behavior of Titanium Alloy Drill Pipe under Simulated Working Conditions in Ultra-deep Well Drilling Conditions[J]. Rare Metal Materials and Engineering,2023,52(1):195~205.]
DOI:10.12442/j. issn.1002-185X.20211118

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  • 收稿日期:2021-12-14
  • 最后修改日期:2022-01-09
  • 录用日期:2022-02-09
  • 在线发布日期: 2023-02-13
  • 出版日期: 2023-02-08