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基于热加工图的均匀化态GH4151合金热变形行为研究
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北京科技大学 材料科学与工程学院

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高温结构材料重点实验开放基金和中央高校基本科研业务费资助(项目号FRF-TP-19-038A2)


Research on Hot Deformation Behavior of Homogenized GH4151 Alloy Based on Hot Processing Map
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School of Materials Science and Engineering,University of Science and Technology Beijing

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    摘要:

    高性能航空发动机的发展亟需可在800℃以上服役的涡轮盘用高温合金。通过提升γ′相含量,可显著提升高温合金热强性。GH4151合金是高γ′相含量高温合金的典型代表,在热力学平衡态下γ′相含量约55 wt.%,合金服役温度高达800℃,应用前景广阔。然而高含量的γ′相也增大了变形难度。对均匀化后的铸锭进行开坯是高温合金盘锻件制备中的重要环节,但目前关于均匀化态GH4151合金热变形行为的研究仍缺乏系统。因此本文对均匀化态GH4151合金进行等温热模拟压缩实验,基于流变曲线构建热加工图,通过场发射扫描电子显微镜(FESEM),能谱耦合电子背散射衍射(coupled EBSD/EDS)等表征方法观察分析热变形组织。基于热加工图得到变形安全区为1060 ~ 1090 ℃,0.1 ~ 0.2 s-1, 及1060 ~ 1070 ℃,0.1 ~1 s-1。初始组织内大量存在的一次γ′相(γ′Ⅰ相)阻碍位错运动,促进再结晶,并且钉扎晶界,细化晶粒。随着变形量的增加,失稳区逐渐扩大。GH4151合金主要失稳形式为变形试样鼓肚处存在的拉应力诱导晶界及γ/γ′Ⅰ相界开裂,提高变形温度及变形速率会加重开裂。

    Abstract:

    Superalloy that can serve above 800 °C is urgently needed for the development of high-performance aero-engine turbine disk. Increasing the content of γ′ phase could significantly improve high temperature machinal properties, and GH4151 alloy is the typical representative of superalloys with more γ′ phase, and its γ′ phase content is about 55 wt.%. Besides, GH4151 alloy could serve at 800 ℃ and presents a broad application prospect. However, the higher content of γ′ phase also increases the difficulty of deformation. Cogging process of the homogenized ingot is an important part in preparation of turbine discs. However, there is still a lack of systematic research on the hot deformation behavior of homogenized GH4151 alloy. Therefore, the deformation behavior of homogenized GH4151 alloy was studied by isothermal hot compression test and hot processing maps were established based on flow curves. In addition, FESEM and coupled EBSD/EDS methods were utilized to analyze deformed microstructure. Based on the results of hot processing map, the domains with good workability are 1060 ~ 1090 ℃,0.1 ~ 0.2 s-1 and 1060 ~ 1070 ℃,0.1 ~1 s-1. A large amount of primary γ′ phase (γ′Ⅰ) in initial structure hinders the movement of dislocations to promote recrystallization, and pins the grain boundaries to refine the grains. An increasing deformation strain contributes to a larger instability domain. The main form of GH4151 alloy deformation instability is that the tensile stress at the bulging zone of deformed sample induces cracking of grain boundary and γ/γ′Ⅰ phase boundary. Increasing deformation temperature and deformation rate will promote cracking.

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王 法,江 河,董建新.基于热加工图的均匀化态GH4151合金热变形行为研究[J].稀有金属材料与工程,2023,52(1):245~252.[Wang Fa, Jiang He, Dong Jianxin. Research on Hot Deformation Behavior of Homogenized GH4151 Alloy Based on Hot Processing Map[J]. Rare Metal Materials and Engineering,2023,52(1):245~252.]
DOI:10.12442/j. issn.1002-185X.20211128

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历史
  • 收稿日期:2021-12-18
  • 最后修改日期:2022-01-29
  • 录用日期:2022-03-07
  • 在线发布日期: 2023-02-13
  • 出版日期: 2023-02-08