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熔盐电解法制备单一Sm2Fe17合金相的机理研究
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1.钢铁研究总院;2.安泰科技股份有限公司;3.赣州职业技术学院;4.中国科学院赣江创新研究院

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北京科技大学钢铁冶金新技术国家重点实验室开放基金(项目号K22-02)


Mechanism study on preparation of Sm2Fe17 alloy by molten salt electrolysis
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Affiliation:

1.Central Iron and Steel Research Institute,Advanced Technology and Materials co., ltd;2.Ganzhou Polytechnic;3.Ganjiang Innovation Academy, Chinese Academy of Sciences

Fund Project:

State Key Laboratory of Advanced Metallurgy

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    摘要:

    Sm2Fe17合金是Sm2Fe17Nx稀土永磁材料的前驱体材料,然而由于Sm的沸点与Fe的熔点接近,导致真空熔炼很难保证Sm2Fe17合金的纯净度,这直接影响着Sm2Fe17Nx在磁性能方面的表现,本研究通过熔盐电解法成功解决了这一问题。本研究选择在LiF-CaF2-SmF3熔盐体系中,1160℃下通过恒电流法在Fe阴极表面获得了不同厚度(17.22 μm~40.34 μm)的Sm2Fe17合金层,同时通过循环伏安法与方波伏安法研究了研究Sm3+在W与Fe阴极上的电化学行为,发现Sm3+无法单独沉积于W电极上,Sm3+在铁阴极上的还原为Sm0分为两步,首先在-0.33 V vs. Cr/Cr2O3发生Sm3+还原为Sm2+的可溶-可溶型反应,然后当电极电势超过-0.78 V vs. Cr/Cr2O3时Sm2+开始在阴极界面处上发生欠电势还原,在Fe电极表面生成Sm2Fe17合金,这是由于在Sm2Fe17合金中降低了Sm元素的活度,使钐元素在Sm-Fe合金中更加稳定。

    Abstract:

    Sm2Fe17 alloy as the precursor of a potential permanent magnet (Sm2Fe17Nx) has been paid attention to, but the pure one obtained has been still very difficult until now due to having a distinct difference of melting point between the Fe and Sm metals as raw materials, it impairs seriously the magnetic performance of Sm2Fe17Nx. In this work, this problem was resolved successfully using a method of molten salt electrolysis. A chronopotentiometry was used at 1160℃ to obtain different thicknesses (17.22 ~ 40.34 μm) of single-phase Sm2Fe17 alloy as the product on the iron cathode in LiF-CaF2-SmF3, simultaneous a cyclic voltammetry and a square wave voltammetry were carried out to reveal the electrochemical behavior of Sm3+. The result shows that the reduction of Sm3+ to Sm0 on the iron electrode included two steps. Firstly, a soluble-soluble reaction appears at -0.33 V vs. Cr/Cr2O3 corresponds to the electroreduction of Sm3+ to Sm2+. Secondly, results of CV that Sm2+ can be reduced at -0.78 V vs. Cr/Cr2O3 on the iron electrode in LiF-CaF2-SmF3 melts due to lower activity of metallic samarium in the Sm2Fe17 alloy than that of samarium metal and makes samarium in Sm-Fe alloy more stable.

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任梦,刘玥池,闫奇操.熔盐电解法制备单一Sm2Fe17合金相的机理研究[J].稀有金属材料与工程,2023,52(6):2220~2226.[Ren Meng, Liu Yuechi, Yan Qicao. Mechanism study on preparation of Sm2Fe17 alloy by molten salt electrolysis[J]. Rare Metal Materials and Engineering,2023,52(6):2220~2226.]
DOI:10.12442/j. issn.1002-185X.20220485

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历史
  • 收稿日期:2022-06-04
  • 最后修改日期:2022-10-09
  • 录用日期:2022-10-21
  • 在线发布日期: 2023-07-07
  • 出版日期: 2023-06-30