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热解还原法制备镀镍ZrO2增强低银SnAgCu系复合钎料及其钎焊
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河南科技大学 材料科学与工程学院

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TG425

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国家自然科学基金资助(U1604132);中原英才计划-中原领军人才资助(ZYYCYU002130)


Preparation and Brazing of Nickel-plated ZrO2 Reinforced SnAgCu Composite Filler Metal by Pyrolysis Reduction Method
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    摘要:

    本文采用热分解-还原法制备镀镍ZrO2增强相,粉末冶金法制备镀镍ZrO2增强Sn1.0Ag0.5Cu复合钎料,研究了ZrO2纳米颗粒表面金属化以及其对Sn1.0Ag0.5Cu复合钎料的微观结构、材料性能及钎焊接头的影响。结果表明:经机械预处理的ZrO2粒径减小、团聚降低;采用热分解-还原法成功地制备出了镀镍ZrO2增强相,Ni粒子以8-11 nm间距均匀附着于ZrO2表面,ZrO2(02)和Ni(11)界面呈半共格关系;添加适量镀镍ZrO2对Ni/ZrO2-Sn1.0Ag0.5Cu复合材料的熔点、电阻率影响不大,提高了润湿性和抗拉强度,在镀镍ZrO2增强相添加量为0.7 wt.%时Ni/ZrO2-Sn1.0Ag0.5Cu复合钎料抗拉强度、钎焊接头剪切强度均达峰值,较基体材料的相比提高了43.3%、40%。随着Ni-ZrO2增强相的添加,复合钎料钎焊接头的断裂位置由界面IMC层向过渡区的近钎缝侧移动,断裂机制由韧-脆混合断裂逐渐转为韧窝为主的韧性断裂。

    Abstract:

    In this paper, Ni-plated ZrO2 reinforced alloy was prepared by thermal decomposition and reduction method, and Ni-plated ZrO2 reinforced Sn1.0Ag0.5Cu composite filler metal was prepared by powder metallurgy method. The surface metallization of ZrO2 nanoparticles and its effect on the microstructure, material properties and brazing joints of Sn1.0Ag0.5Cu composite filler metal were studied. The results showed that the particle size and agglomeration of ZrO2 decreased after mechanical pretreatment. The Ni-plated ZrO2 enhanced phase was successfully prepared by thermal decomposition and reduction method. The Ni particles were uniformly attached to the surface of ZrO2 with a spacing of 8-11 nm, and the interface between ZrO2(02) and Ni(11) showed a semi-coherent relationship. The melting point and resistivity of Ni/ZrO2-Sn1.0Ag0.5Cu composites were not significantly affected by adding a proper amount of nickel-plated ZrO2, but the wettability and tensile strength were improved. The tensile strength and shear strength of brazed joint of Ni/ZrO2-Sn1.0Ag0.5Cu composite filler metal reach the peak when the adding amount of ZrO2 reinforcing phase is 0.7 wt.%, which are increased by 43.3% and 40% compared with the matrix material. With the addition of Ni/ZrO2 reinforcing phase, the fracture position of the brazing joint of the composite filler metal moves from the interfacial IMC layer to the side near the brazing seam in the transition zone, and the fracture mechanism gradually changes from the mixed tough-brittle fracture to the ductile fracture dominated by dimple.

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吴咏锦,张柯柯,吴婉,王冰莹,高一杰,刘鹏.热解还原法制备镀镍ZrO2增强低银SnAgCu系复合钎料及其钎焊[J].稀有金属材料与工程,2023,52(8):2876~2884.[wuyongjin, zhangkeke, wuwan, wangbingying, gaoyijie, liupeng. Preparation and Brazing of Nickel-plated ZrO2 Reinforced SnAgCu Composite Filler Metal by Pyrolysis Reduction Method[J]. Rare Metal Materials and Engineering,2023,52(8):2876~2884.]
DOI:10.12442/j. issn.1002-185X.20220653

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  • 收稿日期:2022-08-15
  • 最后修改日期:2022-11-22
  • 录用日期:2022-11-24
  • 在线发布日期: 2023-08-28
  • 出版日期: 2023-08-24