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高压扭转变形缺陷对钨铜扩散焊显微组织和力学性能的影响
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合肥工业大学

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国家自然科学青年科学基金资助(项目号51705118),中央高校基本科研业务费专项资金资助(项目号PA2022GDGP0029)


Effect of Lattice Defects induced by High-pressure Torsion on Microstructure and Microhardness of W/Cu composite materials processed by Diffusion Welding
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Hefei University of Technology

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    摘要:

    对商业纯钨和铜铬锆合金在900 ~ 980℃进行压力80 MPa、时间2h的真空扩散焊(diffusion welding, DFW)试验,并对扭转圈数为5 ~ 20圈的高压扭转(high-pressure torsion, HPT)变形钨和铜合金进行900 ℃真空扩散焊试验,获得了界面连接结合良好、力学性能优良的钨铜复合材料。借助金相显微镜(optical microscopy, OM)、元素线扫描技术(energy dispersive spectroscopy, EDS)和X射线衍射技术(X-ray diffraction, XRD),对比分析了高压扭转引入的晶体缺陷对扩散焊后钨和铜元素扩散、显微组织和显微硬度的影响规律。结果表明,随着真空扩散焊温度升高,钨和铜的元素扩散深度分别由0.4μm和0.9μm逐渐提升至0.9μm和1.7μm,高温导致晶粒组织异常长大,显微硬度显著下降。HPT变形引入的高密度位错和超细晶组织促进扩散焊过程中的原子扩散与迁移,20圈变形扩散焊试样的钨和铜元素扩散深度达到2.4μm和3.1μm,较初始态提升了5倍和2.4倍;钨变形组织在扩散焊后得到有效保留,条带状晶粒有限长大至62μm×25μm,位错密度约为1.5×1014m-2,较初始态高36%;铜合金在高温扩散焊后呈现退火孪晶和等轴晶的粗大混晶组织,高温再结晶使其位错密度回复至初始态。高压扭转变形后扩散焊后钨和铜的显微硬度分别约为469 ~ 473HV和62 ~ 73HV,较初始态扩散焊提升了48%和9%,表明该工艺为制备高性能钨铜复合材料的有效手段。

    Abstract:

    The diffusion welding (DFW) processing for commercial pure tungsten and CuCrZr alloy was carried out at 900 ~ 980℃ with pressure of 80MPa and holding time of 2h. The high-pressure torsion (HPT) processed for tungsten and CuCrZr alloy with 5 ~ 20 turns were also DFW processed at 900℃, and the W/Cu composite materials with noble interfacial bonding and mechanical property were obtained. The effects of lattice defects induced by HPT on the element diffusion, microstructure evolution and microhardness improvement were analyzed by optical microscopy (OM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results show that the diffusion depth for W and Cu respectively increase from 0.4μm and 0.9μm to 0.9μm and 1.7μm with the increasing DFW temperature, the high temperature leads to the obvious grain coarsening and microhardness decreasing. The high-density dislocations and ultrafine grains induced by HPT accelerate the element diffusion and immigration during DFW. After 20 turns of HPT followed by DFW, the diffusion depth for W and Cu reach to 2.4μm and 3.1μm, which is the 6 times and 3.4 times higher than the initial. The deformation microstructure of tungsten remained after DFW with slight grain growth to 62μm×25μm and the dislocation density was about 1.5×1014m-2, which is 36% higher than the initial. The coarse mixture microstructure of CuCrZr alloy after DFW with HPT composite with annealing twinning grains and equiaxed grains, and the high temperature of DFW lead to complete recovery of dislocations accumulated by HPT. The microhardness of W and CuCrZr after DFW with HPT are about 469 ~ 473Hv0.5 and 62 ~ 73Hv0.1 respectively, which is 48% and 9% higher than the value of initial sample with DFW. The results illustrate that HPT processing followed by DFW is benefit to fabricate high performance W/Cu composite materials.

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王雪,焦奥飞,朱亚辉,王明明,薛克敏.高压扭转变形缺陷对钨铜扩散焊显微组织和力学性能的影响[J].稀有金属材料与工程,2023,52(12):4220~4226.[Wang Xue, Jiao Aofei, Zhu Yahui, Wang Mingming, Xue Kemin. Effect of Lattice Defects induced by High-pressure Torsion on Microstructure and Microhardness of W/Cu composite materials processed by Diffusion Welding[J]. Rare Metal Materials and Engineering,2023,52(12):4220~4226.]
DOI:10.12442/j. issn.1002-185X.20220915

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  • 收稿日期:2022-11-24
  • 最后修改日期:2023-03-10
  • 录用日期:2023-03-15
  • 在线发布日期: 2023-12-29
  • 出版日期: 2023-12-22