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镍基单晶高温合金530 ℃低周疲劳性能及断裂机制
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1.中国航发北京航空材料研究院 中国航发失效分析中心,北京 100095;2.航空材料检测与评价北京市重点实验室,北京 100095

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基金项目:

国家自然科学基金项目(面上项目,重点项目,重大项目)


Low-Cycle Fatigue Performance and Fracture Mechanism of Nickel-based Single Crystal Superalloy at 530 °C
Author:
Affiliation:

1.Failure Analysis Center of Aero Engine Corporation of China, AECC Beijing Institute of Aeronautical Materials, Beijing 100095, China;2.Beijing Key Laboratory of Aeronautical Materials Testing and Evaluation, Beijing 100095, China

Fund Project:

National Science and Technology Major Project (J2019-VI-0022-0138)

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    摘要:

    对镍基单晶高温合金在530 ℃的低周疲劳断口及断裂损伤机制进行研究。结果表明:在530 ℃时,单晶高温合金低周疲劳裂纹一般萌生于试样表面、亚表面或内部。亚表面存在铸造缺陷时裂纹从缺陷处起源。在大应变幅(>0.85%)条件下,合金在疲劳循环过程中表现出明显的循环硬化行为,应变幅低于0.85%时循环应力响应曲线基本趋于稳定。镍基单晶高温合金主要通过滑移产生变形,在530 ℃合金主要通过八面体滑移机制进行断裂,主滑移系为{111}<110>。分析断口特征可知,断口在源区附近未见明显塑性变形,稳定扩展区可见疲劳条带特征,快速扩展区在滑移台阶处存在大量交叉滑移带。通过电子背散射衍射分析发现,不同滑移面交界处的断口表面存在明显塑性变形,靠近断口表面的γ基体及立方γ'相变形严重。该温度下疲劳断口表面未见明显氧化特征。

    Abstract:

    The low-cycle fatigue performance and fracture damage mechanism of Ni-based single crystal superalloy were investigated at 530 °C. Results show that at 530 °C, the fatigue crack of the single crystal superalloy generally appears on the surface, sub-surface or inside of the sample. When there are casting defects on the sub-surface, fatigue crack will arise preferentially from the defects. Under the condition of large strain amplitude (>0.85%), the alloy shows obvious cyclic hardening behavior during the fatigue cycle, and the cyclic stress response curve tends to be stable when the strain amplitude is lower than 0.85%. The plastic deformation of Ni-based single crystal superalloy is mainly proceeded by slip. At 530 °C, the fracture of single crystal superalloy is mainly caused by octahedral slip mechanism, and the main slip system is {111} <110>. According to the sectional structure characteristics of the fracture, no obvious plastic deformation occurs near the source area. The characteristic of fatigue striation can be seen in the stable extension of the crack, and a lot of cross slip bands exist at the slip step in the rapid crack extension stage. By electron backscattered diffraction analysis, there are obvious plastic deformation on the fracture surface at the junction of different slip planes, and the γ matrix and cubic γ' phase near the fracture surface are seriously distorted. No obvious oxidation is observed on the surface of fatigue fracture at 530 °C .

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张金刚,陈星,李振,田福政,刘新灵.镍基单晶高温合金530 ℃低周疲劳性能及断裂机制[J].稀有金属材料与工程,2023,52(6):1985~1993.[Zhang Jingang, Chen Xing, Li Zhen, Tian Fuzheng, Liu Xinling. Low-Cycle Fatigue Performance and Fracture Mechanism of Nickel-based Single Crystal Superalloy at 530 °C[J]. Rare Metal Materials and Engineering,2023,52(6):1985~1993.]
DOI:10.12442/j. issn.1002-185X.20221001

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  • 收稿日期:2022-12-27
  • 最后修改日期:2023-06-01
  • 录用日期:2023-03-15
  • 在线发布日期: 2023-07-03
  • 出版日期: 2023-06-30