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丝束同轴束源模式对电子束熔丝增材制造TC11钛合金组织及力学性能的影响
作者:
作者单位:

1.中国航空制造技术研究院高能束流发生器实验室;2.中国航空制造技术研究院高能束流发生器实验室/北京航空航天大学机械工程及自动化学院;3.中国航空制造技术研究院高能束流加工技术实验室;4.北京航空航天大学机械工程及自动化学院

作者简介:

通讯作者:

中图分类号:

TG439.3;TG146

基金项目:

国家自然科学基金资助(项目号52075024),广东省重点领域研发计划项目资助(项目号2018B090904004)


Effect of Coaxial Beam Wire Source Mode on the Microstructure and Mechanical Properties of TC11 Titanium Alloy Fabricated by Wire-Fed Electron Beam Additive Manufacturing
Author:
Affiliation:

1.Science and Technology on Power Beam Generator Laboratory, AVIC Manufacturing Technology Institute;2.Science and Technology on Power Beam Generator Laboratory, AVIC Manufacturing Technology Institute/School of Mechanical Engineering and Automation, Beihang University

Fund Project:

Guangdong Key R&D Foundation (No. 2018B090904004), National Natural Science Foundation of China (Grant no. 52075024)

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    摘要:

    粗柱状β晶粒中存在的针状α′马氏体是电子束熔丝增材制造(EBAM)TC11钛合金较差延展性的主要原因。为实现高强韧TC11合金的工程制造,采用丝束同轴电子束熔丝增材制造(C-EBAM),通过提升EBAM过程中电子束、丝材以及基材相互作用状态,改善了熔池热分布。进一步从组织结构、晶粒形貌以及力学性能等方面对EBAM与C-EBAM进行了详细比较。讨论了两者丝材过渡状态对工艺稳定性的影响、马氏体相变过程以及拉伸性能差异性与各向异性的原因。结果表明:C-EBAM在较低的冷却速率下,从β相场缓慢冷却的途径和原位马氏体分解获得了强韧层状α+β微观结构,Al元素几乎无蒸发。与EBAM相比,C-EBAM中沉积方向塑性的提高可归因于双层微观结构、不连续α相晶界。这为进一步优化束源特性指明了方向。

    Abstract:

    The presence of needle α′ martensite in the coarse columnar β grains is the main reason for the poor ductility of TC11 titanium alloys for wire-fed electron beam additive manufacturing (EBAM). In order to achieve the engineering fabrication of high-strength and ductile TC11 titanium alloy, a novel coaxial electron beam wire additive manufacturing (C-EBAM) process was used to improve the interaction state of electron beam, wire, and substrate during the EBAM process, and to improve the heat distribution of the melt pool. A detailed comparison between EBAM and C-EBAM was further made in terms of microstructure, grain morphology and mechanical properties. The effects of the transition state of the wire on the process stability, the martensitic transformation process, and the reasons for the difference and anisotropy of the tensile properties were discussed. The results show that C-EBAM achieves a strong lamellar α+β microstructure with almost no evaporation of Al elements via the pathway of slow cooling of the β phase field and in situ martensite decomposition at a lower cooling rate. Compared to EBAM, the improvement in ductility of C-EBAM can be attributed to a bi-lamellar microstructure and discontinuous grain boundaries α. This indicates the direction for further optimization of the beam source characteristics.

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王 壮,石毅磊,桑兴华,许海鹰,杨 光,杨 波,齐铂金.丝束同轴束源模式对电子束熔丝增材制造TC11钛合金组织及力学性能的影响[J].稀有金属材料与工程,2024,53(10):2941~2951.[Wang Zhuang, Shiyilei, Sang Xinghua, Xu Haiying, Yang Guang, Yang Bo, Qi Bojin. Effect of Coaxial Beam Wire Source Mode on the Microstructure and Mechanical Properties of TC11 Titanium Alloy Fabricated by Wire-Fed Electron Beam Additive Manufacturing[J]. Rare Metal Materials and Engineering,2024,53(10):2941~2951.]
DOI:10.12442/j. issn.1002-185X.20230524

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历史
  • 收稿日期:2023-08-23
  • 最后修改日期:2023-09-20
  • 录用日期:2023-10-07
  • 在线发布日期: 2024-10-17
  • 出版日期: 2024-09-27