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微弧氧化高低频耦合脉冲对TiO2膜层组织和性能的影响
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南京工业大学机械与动力工程学院

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国家自然科学基金面上项目(项目号11772147)


Effect of high and low-frequency coupled pulse on microstructure and properties of TiO2 coatings by micro-arc oxidation
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Nanjing Tech University

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    摘要:

    通过微弧氧化脉冲形式的创新提高制备膜层的性能,采用微弧氧化高低频耦合脉冲制备TiO2膜层,低压、高频脉冲促使电解液中负离子团高速附着至阳极,有效提高膜层防腐性能。膜层表面微孔数量减小,膜层孔隙率由2.72%降低至0.896%,膜层厚度增加至23.76μm,Ti元素含量由30.02%增加到42.48%,纳米颗粒悬浊液中施加高频脉冲Nb元素含量增加至10.62%。膜层由锐钛矿型TiO2、金红石型TiO2、Al2TiO5、Nb2O5及Nb-Ti化合物组成,高频作用下Nb峰值显著增加。腐蚀电流密度由7.995×10-7 A/cm2降低至3.249×10-7 A/cm2悬浊液中高频脉冲促进纳米颗粒沉积至膜层,低压、高频产生的加速电磁场,促使负离子团向阳极沉积,提高了膜层性能。

    Abstract:

    The TiO2 coatings were prepared by micro-arc oxidation coupled with a high and low-frequency pulse. The low-voltage and high-frequency pulse promoted the electrodeposition of nano-particles and effectively improved the anticorrosion performance of the coatings. The number of micropores on the surface of the coatings decreased, the porosity of the coatings decreased from 2.72% to 0.896%, the thickness increased to 23.76μm, and the Ti content increased from 30.02% to 42.48%. The high-frequency pulse was applied to the nanoparticle suspension, and the content of Nb increased to 10.62%. The coatings comprised anatase, rutile, Al2TiO5, Nb2O5, and Nb-Ti compounds. The Nb peak value increases significantly under the high-frequency pulse. The corrosion current density decreased from 7.995×10-7 A/cm2 to 3.249×10-7 A/cm2.The high-frequency pulse accelerated the deposition of nano-particles into the coatings, and the low-voltage and high-frequency electromagnetic field accelerated the deposition of particles into the positive electrode electrophoresis, thus enhancing the performance of the coatings.

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郭豫鹏,李鑫,潘墨儒,陆晓峰,蔚振国,朱晓磊.微弧氧化高低频耦合脉冲对TiO2膜层组织和性能的影响[J].稀有金属材料与工程,2024,53(11):3233~3240.[Guo Yupeng, Li Xin, Pan Moru, Lu Xiaofeng, Wei Zhenguo, Zhu Xiaolei. Effect of high and low-frequency coupled pulse on microstructure and properties of TiO2 coatings by micro-arc oxidation[J]. Rare Metal Materials and Engineering,2024,53(11):3233~3240.]
DOI:10.12442/j. issn.1002-185X.20230622

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  • 收稿日期:2023-10-08
  • 最后修改日期:2023-12-20
  • 录用日期:2024-01-05
  • 在线发布日期: 2024-11-20
  • 出版日期: 2024-11-08