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放电等离子烧结制备W-ZrC/HfC-Re合金的力学性能和热稳定性研究
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1.中国科学院合肥物质科学研究院固体物理研究所;2.中国科学技术大学

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国家基金委(52325103,12375260);科技部国家磁约束核聚变能发展研究专项(2019YFE03110200);中国科学院战略性先导科技专项(XDB0470303)


Mechanical properties and thermal stability of W-ZrC/HfC-Re alloys fabricated by spark plasma sintering
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1.Key Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences;2.University of Science and Technology of China

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    摘要:

    采用机械球磨和放电等离子烧结法(SPS)制备了W-0.5wt.%ZrC-(1, 3)wt.%Re(WZC1R,WZC3R)和W-0.5wt.%HfC-(1, 3)wt.%Re(WHC1R,WHC3R)四种钨基材料,并对其微结构、力学性能和高温稳定性进行了测试与分析。WZC3R合金在500 ℃时的极限抗拉强度(UTS)高达728 MPa,600 ℃时UTS维持653 MPa,比SPS制备的纯W提升近2.1倍。弥散分布的纳米尺寸ZrC颗粒起到钉扎晶界和位错的作用,提升材料强度,此外抑制晶粒粗化带来细晶强化。WHC3R在400 ℃时,其延伸率为13.9%,韧脆转变温度(DBTT)介于300 和400 ℃,比SPS制备的W-ZrC和纯W分别降低200 ℃和300 ℃。固溶元素Re通过增加可动滑移面的数量,降低引发塑性变形所需的临界应力,从而改善钨材料的韧性。SPS制备的四种钨基材料展现出优异的热稳定性,1600 ℃真空退火1小时后,试样的晶粒尺寸和维氏显微硬度均未显著变化。其原因是Re溶质原子使钨产生晶格畸变,抑制高温下钨原子的扩散,阻碍晶界迁移,减缓钨晶粒粗化的动力学过程,从而提升材料的高温稳定性。

    Abstract:

    Four kinds of tungsten-based materials, W-0.5 wt.%ZrC-(1, 3) wt.%Re (WZC1R, WZC3R) and W-0.5 wt.%HfC-(1, 3) wt.%Re (WHC1R, WHC3R), were prepared by mechanical ball milling and spark plasma sintering (SPS). The microstructures, mechanical properties and thermal stability were investigated. The WZC3R alloy exhibits a high ultimate tensile strength (UTS) of 728 MPa at 500 °C and an UTS of 653 MPa at 600 °C, respectively, which are about 2.1 times higher than SPSed pure W. The uniformly distributed nano-sized ZrC and HfC particles can pin the grain boundaries and dislocations, thereby increasing the strength and inhibiting grain coarsing. The WHC3R exhibits a total elongation (TE) of 13.9% at 400 °C, and its DBTT is in the range of 300 ~ 400 °C, which is about 200 and 300 °C lower than that of SPSed W-ZrC and pure W, respectively. The addition of the solid solution element Re improves the toughness of W materials by increasing the number of available slip planes and reducing the critical stress needed to start plastic deformation. In addition, the four alloys show excellent high-temperature stability with no significant change in grain size and Vickers microhardness even after heat treatments at temperatures reach up to 1600 °C. The Re element solidly dissolved in W leads to lattice distortion, which can inhibit the diffusion of W atoms at high temperatures, hinder the migration of grain boundary, and slow down the kinetic process of W grain coarsening, thus enhancing the high-temperature stability of the W materials.

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王 慧,丁晨师,谢卓明,刘瑞,方前锋,王先平,刘长松,吴学邦.放电等离子烧结制备W-ZrC/HfC-Re合金的力学性能和热稳定性研究[J].稀有金属材料与工程,2024,53(5):1321~1331.[Wang Hui, Ding Chenshi, Xie Zhuoming, Liu Rui, Fang Qianfeng, Wang Xianping, Liu Changsong, Wu Xuebang. Mechanical properties and thermal stability of W-ZrC/HfC-Re alloys fabricated by spark plasma sintering[J]. Rare Metal Materials and Engineering,2024,53(5):1321~1331.]
DOI:10.12442/j. issn.1002-185X.20230729

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  • 收稿日期:2023-11-15
  • 最后修改日期:2023-12-18
  • 录用日期:2024-01-05
  • 在线发布日期: 2024-05-28
  • 出版日期: 2024-05-22