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聚合物基复合材料表面Y2O3-PF交替涂层的制备及性能
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1.西安科技大学 机械工程学院,陕西 西安 710054;2.西安理工大学 材料学院,陕西 西安 710048;3.陆军装甲兵学院 装备再制造技术国防科技重点实验室,北京 100072;4.陆军装甲兵学院 机械产品再制造国家工程研究中心,北京 100072;5.西安交通大学 材料科学与工程学院,陕西 西安 710049

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基金项目:

NSFC (52130509, 52075542, 52275211), 145 Project, Science and Technology New Star Project of Shaanxi Innovation Capability Support Program (2021KJXX-38), China Postdoctoral Science Foundation (2021M693883)


Preparation and Properties of Y2O3-PF Alternating Coating on Polymer Matrix Composite Material Surface
Author:
Affiliation:

1.College of Mechanical Engineering, Xi'an University of Science and Technology, Xi'an 710054, China;2.Faculty of Materials, Xi'an University of Technology, Xi'an 710048, China;3.National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China;4.National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China;5.School of Materials Science and Engineering, Xi 'an Jiaotong University, Xi 'an 710049, China

Fund Project:

National Natural Science Foundation of China (52130509, 52275211, 52075542); Supported by 145 Project; Science and Technology New Star Project of Shaanxi Innovation Capability Support Program (2021KJXX-38); China Postdoctoral Science Foundation (2021M693883)

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    摘要:

    采用超音速等离子喷涂及双通道送粉技术,在环氧树脂基复合材料表面制备了高性能氧化钇-酚醛(Y2O3-PF)交替涂层。将Y2O3包覆PF粉末喷涂在基体上生成过渡层,之后交替沉积球形Y2O3粉末和Y2O3包覆PF粉末形成复合交替涂层。结果表明,交替涂层主体由Y2O3包覆PF粉末沉积而成,且涂层与基体结合强度高达26.48 MPa,单次最大结合强度为28.10 MPa,剪切强度高达24.30 MPa。此外,外部Y2O3粒子产生的热传递效应使PF逐渐软化熔融,从而有效避免了高温对分子结构的破坏,促进了沉积过程中树脂的交联与固化。同时,未熔Y2O3粉末形成了喷丸效应,冲刷去除了沉积效果较差的粉末粒子,最终显著改善了交替涂层的组织和性能。

    Abstract:

    High-performance yttrium oxide-phenolic resin (Y2O3-PF) alternating coating was prepared on epoxy resin-based composite material using supersonic plasma spraying and dual-channel powder feeding technique. Y2O3-coated PF (Y2O3/PF) powder was firstly sprayed onto the substrate, forming a transition layer, and then the spherical Y2O3 powder and Y2O3/PF powder were alternately deposited to form the composite alternating coating. Results show that the alternating coating is mainly composed of deposited Y2O3/PF powder. The bonding strength between coating and substrate is as high as 26.48 MPa with the single-test maximum bonding strength of 28.10 MPa, and shear strength reaches 24.30 MPa. Additionally, the heat transfer effect caused by external Y2O3 particles gradually softens and even melts PF, thus effectively avoiding the damage of high temperature to molecular structure and thereby promoting the crosslinking and curing effects of resin during the deposition process. In the meantime, the unmelted Y2O3 powder results in the shot peening effect, which washes out and eliminates the powder particles with inferior deposition effect, ultimately improving the physical and chemical properties of the alternating coating.

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李雪伍,张家毫,冯誉熙,刘明,石甜,王海斗,白宇,王玉.聚合物基复合材料表面Y2O3-PF交替涂层的制备及性能[J].稀有金属材料与工程,2024,53(10):2777~2785.[Li Xuewu, Zhang Jiahao, Feng Yuxi, Liu Ming, Shi Tian, Wang Haidou, Bai Yu, Wang Yu. Preparation and Properties of Y2O3-PF Alternating Coating on Polymer Matrix Composite Material Surface[J]. Rare Metal Materials and Engineering,2024,53(10):2777~2785.]
DOI:10.12442/j. issn.1002-185X.20240014

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  • 收稿日期:2024-01-08
  • 最后修改日期:2024-03-20
  • 录用日期:2024-03-22
  • 在线发布日期: 2024-09-27
  • 出版日期: 2024-09-27