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基于相对密度力学预测模型的大载荷金属橡胶构件试制研究
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内蒙古工业大学

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国家自然科学基金项目(No. 12262028),内蒙古自治区高校青年科技人才计划项目(No.NJYT22085),内蒙古自治区科技计划项目(No.2021GG0437)


Trial production of heavy-duty wire mesh shock absorbers based on a predictive model of relative density mechanics
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NSFC(Grant No. 12262028); Supported By Program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region (Grant No.NJYT22085); Inner Mongolia Autonomous Region Science and Technology Plan Project (Grant No.2021GG0437)

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    摘要:

    本文针对大载荷矿用车动力总成悬置系统,研究了大载荷金属橡胶减振器的设计与预测模型。通过基于分形图学描述金属橡胶的细观结构特征,并利用虚拟制备技术建立数值模型,提出了金属橡胶构件的设计方案。试制了4组不同相对密度的金属橡胶减振器,并通过力学试验建立了基于相对密度的预测模型。为进一步提高预测精度,提出了一种变量转置拟合法对预测模型进行改进。通过与对照组试验结果对比,用残差分析定量验证,结果显示改进后的模型具有较高的预测精度,决定系数R2达到0.9624。这项研究为金属橡胶减振器设计提供了理论支持,可减少试验次数并提高设计效率。

    Abstract:

    The present study uses a predictive model to design a heavy-duty metal rubber (MR) shock absorber used to mount the powertrains of heavy-load mining vehicles. The microstructural characteristics of the wire mesh are elucidated using fractal graphs. A numerical model based on virtual fabrication technology is established to inform a design scheme for the proposed wire mesh component. Four sets of wire mesh shock absorbers with various relative densities are manufactured. A predictive model based on these relative densities is established through mechanical testing. To further enhance the predictive accuracy, a variable transposition fitting method is introduced to refine the model. Residual analysis is employed to quantitatively validate the results against those obtained from an experimental control group. The findings demonstrate that the improved model exhibits higher predictive accuracy than the original model, with the coefficient of determination (R2) reaching 0.9624. This study provides theoretical support for designing wire mesh shock absorbers with reduced testing requirements and enhanced design efficiency.

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郝慧荣,王佳苇,赵文超,任江鹏.基于相对密度力学预测模型的大载荷金属橡胶构件试制研究[J].稀有金属材料与工程,,().[Hao Huirong, Wang Jiawei, Zhao Wenchao, Ren Jiangpeng. Trial production of heavy-duty wire mesh shock absorbers based on a predictive model of relative density mechanics[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-03-05
  • 最后修改日期:2024-04-16
  • 录用日期:2024-05-08
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