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镍涂层Al2O3增强低银SnAgCu复合钎料的制备及钎焊性能
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1.河南科技大学,河南 洛阳 471000;2.洛阳理工学院,河南 洛阳 471023

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National Natural Science Foundation of China (U1604132); Central Plains Talents Program -Fund of Central Plains Leading Talents (ZYYCYU002130);Key Technology Research and Development Program of Henan Province (222102230114); Major Scientific Research Foundation of Higher Education of Henan Province (23B430003)


Preparation and Brazing Performance of Low-Silver SnAgCu Composite Solder Reinforced by Nickel Coated Al2O3
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1.Henan University of Science and Technology, Luoyang 471000, China;2.Luoyang Institute of Science and Technology, Luoyang 471023, China

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National Natural Science Foundation of China (U1604132); Central Plains Talents Program-Fund of Central Plains Leading Talents (ZYYCYU002130); Key Technology Research and Development Program of Henan Province (222102230114); Major Scientific Research Foundation of Higher Education of Henan Province (23B430003)

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    摘要:

    采用多巴胺聚合反应和水热法制备了镍包覆氧化铝增强相(Ni/Al2O3);使用传统铸造方法制备Ni/Al2O3增强Sn1.0Ag0.5Cu(SAC105)复合钎料。结果表明,镍涂层是连续的,但厚度不均匀。镍与氧化铝之间的界面是冶金结合的半相干界面关系;SAC105焊料与基体的强度、韧性和润湿性得到了改善,而导电性并没有显著降低。复合材料合金的断裂模式从韧脆性混合断裂转变为纯韧性断裂。将制备的复合钎焊材料制成焊膏进行铜板搭接实验。当掺杂量为0.3wt%时,达到最大剪切强度。复合钎料钎焊接头界面处金属间化合物的生长指数线性拟合为n=0.39,表明钎焊接头界面处金属间化合物生长为晶界扩散和体扩散共同作用的结果。

    Abstract:

    Dopamine polymerization reaction and hydrothermal method were used to prepare nickel coated Al2O3 reinforcement phase (Ni/Al2O3). Ni/Al2O3 reinforced Sn1.0Ag0.5Cu (SAC105) composite solder was prepared using traditional casting method. The result shows that the nickel coating layer is continuous with uneven thickness. The interface between nickel and aluminum oxide exhibits a metallurgical bonding with coherent interface relationship. The strength, toughness and wettability of the SAC105 solder on the substrate are improved, while the conductivity is not decreased significantly. The fracture mode of composites transitions from a mixed toughness-brittleness mode to a purely toughness-dominated mode, characterized by many dimples. The prepared composite brazing material was made into solder paste for copper plate lap joint experiments. The maximum shear strength is achieved when the doping amount was 0.3wt%. The growth index of intermetallic compound at the brazing interface of Ni/Al2O3 reinforced SAC105 composite solder is linearly fitted to n=0.39, demonstrating that the growth of intermetallic compound at the interface is a combined effect of grain boundary diffusion and bulk diffusion.

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王冰莹,张柯柯,范玉春,吴金娜,郭李梦,王悔改,王楠楠.镍涂层Al2O3增强低银SnAgCu复合钎料的制备及钎焊性能[J].稀有金属材料与工程,2025,54(4):854~861.[Wang Bingying, Zhang Keke, Fan Yuchun, Wu Jinna, Guo Limeng, Wang Huigai, Wang Nannan. Preparation and Brazing Performance of Low-Silver SnAgCu Composite Solder Reinforced by Nickel Coated Al2O3[J]. Rare Metal Materials and Engineering,2025,54(4):854~861.]
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  • 收稿日期:2024-03-17
  • 最后修改日期:2025-03-23
  • 录用日期:2024-05-20
  • 在线发布日期: 2025-04-23
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