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微纳SiCP 对化学镀Ni-P-SiCP 复合镀层组织和性能的影响
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1.河北工程大学 机械与装备工程学院,河北 邯郸 056038;2.河北省智能工业装备技术重点实验室,河北 邯郸 056038;3.中国矿业大学(北京) 机械与电气工程学院,北京 100083;4.拉夫堡大学 航空与汽车工程系,英国 拉夫堡 LE11 3TU

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邯郸市科学技术局科学研究项目(批准号21422075242)


Effect of Micro/nano-SiCP on Microstructure and Properties of Electroless Ni-P-SiCP Composite Coatings
Author:
Affiliation:

1.School of Mechanical and Equipment Engineering, Hebei University of Engineering, Handan 056038, China;2.Key Laboratory of Intelligent Industrial Equipment Technology of Hebei Province, Handan 056038, China;3.School of Mechanical and Electrical Engineering, China University of Mining and Technology (Beijing), Beijing 100083, China;4.Department of Aeronautical and Automotive Engineering, Loughborough University, Loughborough LE11 3TU, UK

Fund Project:

Science Research Project of Handan Bureau of Science and Technology (21422075242)

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    摘要:

    通过化学镀在42CrMo钢上沉积Ni-P-SiCP复合镀层。分析了在不同热处理温度下加工的不同SiCP浓度Ni-P-SiCP复合镀层的表面形貌和相结构。研究了Ni-P-SiCP复合镀层的显微硬度、耐腐蚀性和耐磨性。结果表明,Ni-P-SiCP复合镀层呈现花椰菜状形貌。增加SiCP浓度可以减小胞状物的尺寸。显微硬度和耐腐蚀性随着SiCP浓度的增加而先增加后降低。当SiCP浓度为5 g/L时,最大显微硬度和腐蚀电位分别为7379 MPa和-0.363 V。Ni-P-SiCP复合镀层呈现非晶态结构,漫散衍射峰的宽度随着SiCP浓度的增加而变窄。这表明SiCP抑制了P的沉积,促进了微晶转变。在350 ℃下热处理后,Ni-P-SiCP复合镀层结晶,导致Ni3P相沉淀。在400 ℃下热处理1 h可使结构最大化。镀层中Ni3P析出强化相和SiCP弥散强化相的协同作用,促进了胞状组织的致密化,从而获得了最佳的显微硬度(13 828 MPa)、最佳的耐腐蚀性(-0.277 V)和优异的耐磨性。磨损机制以微切削磨料磨损为主,伴有轻微的粘着磨损和氧化磨损。

    Abstract:

    Ni-P-SiCP coatings were deposited on 42CrMo steel by electroless plating. The surface morphologies and phase structures of the Ni-P-SiCP coatings processed under different SiCP concentrations at different heat treatment temperatures were analyzed. The microhardness, corrosion resistance, and wear resistance of the Ni-P-SiCP coatings were studied. Results show that Ni-P-SiCP coatings exhibit cauliflower-like morphology. Increasing the SiCP concentration can reduce the size of cellular structure. The microhardness and corrosion resistance are initially increased and then decreased with the increase in SiCP concentration. The maximum microhardness and corrosion potential are 7379 MPa and -0.363 V, respectively, when the SiCP concentration is 5 g/L. The Ni-P-SiCP coatings exhibit an amorphous structure, and the width of the diffuse diffraction peak becomes narrower with the increase in SiCP concentration. It is suggested that SiCP inhibits the deposition of P and promotes the microcrystalline transformation. After heat treatment at 350 °C, the Ni-P-SiCP coatings are crystallized, resulting in the precipitation of Ni3P phase. Heat treatment at 400 °C for 1 h maximizes the structure. The synergistic effect of the Ni3P precipitate phase and SiCP dispersion phase promotes the densification of the cellular structure, leading to the optimal microhardness (13 828 MPa), optimal corrosion resistance (-0.277 V), and excellent wear resistance. The wear mechanism is dominated by micro-cutting abrasive wear with slight adhesive and oxidative wear.

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晁爽,曹晶晶,李河宗,范磊,杨军恒,Harvey Christopher Martin.微纳SiCP 对化学镀Ni-P-SiCP 复合镀层组织和性能的影响[J].稀有金属材料与工程,2024,53(10):2723~2734.[Chao Shuang, Cao Jingjing, Li Hezong, Fan Lei, Yang Junheng, Martin Harvey Christopher. Effect of Micro/nano-SiCP on Microstructure and Properties of Electroless Ni-P-SiCP Composite Coatings[J]. Rare Metal Materials and Engineering,2024,53(10):2723~2734.]
DOI:10.12442/j. issn.1002-185X.20240245

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  • 收稿日期:2024-04-25
  • 最后修改日期:2024-04-27
  • 录用日期:2024-05-08
  • 在线发布日期: 2024-09-27
  • 出版日期: 2024-09-27