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电流密度和铜离子浓度对电沉积Cu-Ni镀层性能的影响
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1.哈尔滨工程大学;2.枣庄大学

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the Key R&D Program of Shandong Province, China (2023SFGC0101), the National Natural Science Foundation of China (NSFC:51971071, NSFC:52075112 and NSFC:52261135538) and Fundamental Research Projects of Science & Technology Innovation and development Plan in Yantai City (No.2022JCYJ023).


The Influence of Current Density and Copper Ion Concentration on the Properties of Electrodeposited Cu-Ni Coatings
Author:
Affiliation:

1.Harbin Engineering University;2.Zaozhuang University

Fund Project:

the Key R&D Program of Shandong Province, China (2023SFGC0101), the National Natural Science Foundation of China (NSFC:51971071, NSFC:52075112 and NSFC:52261135538) and Fundamental Research Projects of Science & Technology Innovation and development Plan in Yantai City (No.2022JCYJ023).

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    摘要:

    本文研究了一种简单、高效、环保的防腐技术,通过在工件表面沉积铜镍合金涂层来阻止腐蚀介质,从而保护碳钢表面免受腐蚀。使用扫描电子显微镜、X射线能量色散光谱、维氏硬度计、摩擦磨损试验机和电化学测试研究了电流密度和Cu2+浓度对涂层成分、形态和组成的影响。涂层表面出现花椰菜状富镍突起结构。较低的电流密度和Cu2+浓度通过影响晶粒微观结构和Cu/Ni含量来影响涂层的维氏硬度和耐磨性,从而导致硬度和耐磨性能的降低。当电流密度为10 mA/cm2,Cu2+浓度为0.1 mol/L时,沉积样品的腐蚀电流密度达到1.389×10?5 A·cm-2,经过24小时的盐雾试验后,镀层表面腐蚀损伤明显小于未覆盖镀层样品。对沉积机理的研究表明,Cu2+在扩散控制下经历瞬时成核,倾向于垂直生长并形成花椰菜状突起,而Ni2+则受电化学控制,在表面均匀放电。

    Abstract:

    This article investigates a straightforward, highly effective, and eco-friendly technique for preserving carbon steel surfaces against corrosion, by depositing Cu-Ni alloy coatings on the workpiece"s surface to impede corrosive medium. The effects of current density and Cu2+ concentration on the composition, morphology, and composition of the coating were investigated using scanning electron microscopy, X-ray energy dispersive spectroscopy, Vickers hardness tester, friction and wear tester, and electrochemical testing. A cauliflower like Ni rich protrusion structure appears on the coating surface. The lower current density and Cu2+ concentration affect the Vickers hardness and wear resistance of the coating by affecting the grain microstructure and Cu/Ni content, both leading a decrease in hardness and wear resistance. When the current density is 10 mA/cm2 and the Cu2+ concentration is 0.1 mol/L, the corrosion current density of the deposited sample reached 1.389×10?5 A·cm?2, and its surface corrosion damage was significantly less than that of the sample without coating after 24 h of salt spray test. Research on the deposition mechanism indicates that Cu2+ undergoes instantaneous nucleation under diffusion control, tending towards vertical growth and forming cauliflower-like protrusions, while Ni2+ is controlled by electrochemistry to discharge uniformly across the surface.

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郭叙言,熊壮壮,王桂香,周强,武艳雄,孔德龙,马福秋,巫瑞智.电流密度和铜离子浓度对电沉积Cu-Ni镀层性能的影响[J].稀有金属材料与工程,,().[Xuyan Guo, Zhuangzhuang Xiong, Guixiang Wang, Qiang Zhou, Yanxiong Wu, Delong Kong, Fuqiu Ma, Ruizhi Wu. The Influence of Current Density and Copper Ion Concentration on the Properties of Electrodeposited Cu-Ni Coatings[J]. Rare Metal Materials and Engineering,,().]
DOI:10.12442/j. issn.1002-185X.20240460

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  • 收稿日期:2024-07-26
  • 最后修改日期:2024-08-29
  • 录用日期:2024-09-09
  • 在线发布日期: 2024-11-21
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