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金属密封软金属和基体界面过渡层特征
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1.西安交通大学 机械工程学院 西安市智能装备与控制重点实验室,陕西 西安 710049;2.西安航天动力研究所,陕西 西安 710100;3.中南大学 轻合金研究院,湖南 长沙 410083;4.金属成形技术与重型装备全国重点实验室,陕西 西安 710018

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Characteristics of Transition Layer at Soft Metal-Substrate Interface for Metal Seal
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Affiliation:

1.Xi'an Key Laboratory of Intelligent Equipment and Control, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, China;2.Xi'an Aerospace Propulsion Institute, Xi'an 710100, China;3.Light Alloy Research Institute, Central South University, Changsha 410083, China;4.National Key Laboratory of Metal Forming Technology and Heavy Equipment, Xi 'an 710018, China

Fund Project:

National Natural Science Foundation of China (52375378); National Key Laboratory of Metal Forming Technology and Heavy Equipment (S2308100.W12); Huxiang High-Level Talent Gathering Project of Hunan Province (2021RC5001)

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    摘要:

    带有软金属镀层的自紧式金属密封广泛应用于高温、低温、高压等复杂工况。研究软金属镀层和高温合金基体界面过渡层特征及结合强度对提升密封性能和金属密封工作全过程建模与简化具有重要意义。采用试验方法研究了不同软金属镀层材料及厚度组合下软金属和基体界面元素分布特征和镀层-基体结合强度。结果表明:软金属镀层厚度对GH4169-Cu、GH4169-Ag和Cu-Ag界面形貌几乎没有影响,但对不同金属之间的过渡层厚度有影响;随着镀层厚度增加,该影响减弱,镀层厚度大于30 μm后,过渡层厚度稳定在2 μm左右。划格试验表明Cu、Ag和Cu-Ag复合镀层与基体GH4169均结合较好。软金属材料对过渡层特征和镀层划格试验后表面特征有显著影响。

    Abstract:

    The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature, low temperature and high pressure. The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing. The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods. The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu, GH4169-Ag and Cu-Ag, but has an influence on the thickness of transition layer between different metals, while this influence is weakened with increasing the coating thickness, and the thickness of transition layer is about 2 μm when the coating thickness is more than 30 μm. The cross-cut test shows that the Cu, Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate. The materials of soft metal, i.e. the coating materials, have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.

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张大伟,张学开,曹子轩,葛子逸,吕世昌,李智军,赵升吨,胡阳虎.金属密封软金属和基体界面过渡层特征[J].稀有金属材料与工程,2025,54(1):1~9.[Zhang Dawei, Zhang Xuekai, Cao Zixuan, Ge Ziyi, Lv Shichang, Li Zhijun, Zhao Shengdun, Hu Yanghu. Characteristics of Transition Layer at Soft Metal-Substrate Interface for Metal Seal[J]. Rare Metal Materials and Engineering,2025,54(1):1~9.]
DOI:10.12442/j. issn.1002-185X.20240473

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历史
  • 收稿日期:2024-07-31
  • 最后修改日期:2024-08-27
  • 录用日期:2024-09-03
  • 在线发布日期: 2025-01-24
  • 出版日期: 2025-01-20