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热力场作用下CFRTP/铝合金界面键合行为研究
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作者单位:

1.国家高速列车青岛技术创新中心,山东 青岛 266111;2.中车工业研究院有限公司,北京 100170;3.华南理工大学 机械与汽车工程学院,广东 广州 510000

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中图分类号:

TG401

基金项目:

国家重点研发计划(2022YFB4300102)


Interface Bonding Behavior of CFRTP/Al Alloy Under the Effect of Temperature and Pressure
Author:
Affiliation:

1.National Innovation Center of High Speed Train (Qingdao), Qingdao 266111, China;2.CRRC Academy Co., Ltd, Beijing 100170, China;3.College of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510000, China

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    摘要:

    碳纤维增强热塑性复合材料(carbon-fiber-reinforced thermoplastic,CFRTP)和铝合金的复合结构可综合两种材料的优良性能,在需考虑轻量化的轨道交通、航空航天等领域有巨大的应用潜力。焊接技术具有强稳定性、高密封性等优点,在CFRTP和铝合金复合结构制备成型方面具有优势。然而,由于异种材料存在的物理、化学性质差异导致焊接接头存在相容性低、可焊性差等问题,且目前焊接工艺条件对焊接接头的微观连接机制尚不明确。因此,本研究采用分子动力学(molecular dynamics,MD)模拟方法,探讨了不同温度和压强作用下碳纤维增强尼龙66 (carbon-fiber-reinforced polyamide 66,CFRPA66)的基体材料PA66分子与铝合金中的Al原子的运动规律和相互作用机制。结果表明,焊接过程中的温度和压强变化对PA66与Al界面处的原子扩散和结合行为有显著影响。反应时间为10 ps时,界面模型相互作用能绝对值在550 K或1.5 MPa下达到最大值。模拟结果为CFRPA66与铝合金焊接工艺参数优化提供了理论依据,并为CFRTP/铝合金复合结构的工业应用奠定了基础。

    Abstract:

    The composite structure of carbon-fiber-reinforced-thermoplastic (CFRTP) and aluminum alloy can combine the excellent properties of these materials, and has great application potential in rail transit, aerospace and other fields where lightweight needs to be considered. Welding technology has the advantages of strong stability and high sealing, which is a new technology to explore the preparation of CFRTP and aluminum alloy composite structures. However, due to the large differences in physical and chemical properties of dissimilar materials, the welding joint has low compatibility and poor weldability, and the current welding process conditions are not clear about the bonding mechanism of the welded joint. Therefore, the molecular dynamics (MD) simulation method was adopted in this study, and polyamide 66 (PA66) was used as the matrix material of carbon fiber-reinforced PA66 (CFRPA66). The motion and interaction mechanism of PA66 and Al atoms under different temperatures and pressures during welding were studied. The results show that the changes of temperature and pressure during the welding process exert significant effects on the atomic diffusion and bonding behavior at the interface between PA66 and Al. When the reaction time is 10 ps, the absolute value of the interaction energy reaches the maximum value at 550 K or 1.5 MPa. The simulation results provide a theoretical basis for the optimization of welding process parameters between CFRPA66 and Al alloy, and lay a solid foundation for the industrial application of CFRTP/Al alloy composite joints.

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曲华,宋坤林,张丽娇,祝弘滨,王振民.热力场作用下CFRTP/铝合金界面键合行为研究[J].稀有金属材料与工程,2025,54(2):445~452.[Qu Hua, Song Kunlin, Zhang Lijiao, Zhu Hongbin, Wang Zhenmin. Interface Bonding Behavior of CFRTP/Al Alloy Under the Effect of Temperature and Pressure[J]. Rare Metal Materials and Engineering,2025,54(2):445~452.]
DOI:10.12442/j. issn.1002-185X.20240589

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历史
  • 收稿日期:2024-09-09
  • 最后修改日期:2024-11-08
  • 录用日期:2024-11-18
  • 在线发布日期: 2025-02-25
  • 出版日期: 2025-02-20