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氮气流量对质子交换膜电解槽双极板上氮化钽涂层微观结构与耐腐蚀性能的影响
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1.西安交通大学金属材料强度国家重点实验室;2.西部金属材料股份有限公司

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国家自然科学基金项目(面上项目,重点项目,重大项目)


The influence of N2 flow on the micro-structure and corrosion resistance of TaN coatings on bipolar plates for PEM electrolyser
Author:
Affiliation:

1.State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University;2.Western Metal Materials Co., Ltd,

Fund Project:

The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    腐蚀缩短了双极板(BPs)的使用寿命,并增加了质子交换膜电解槽(PEMWE)的成本。在本研究中,通过磁控溅射在钛基双极板上沉积了TaN涂层,以提高其耐腐蚀性和使用寿命,并详细研究了氮气流量对TaN涂层的表面形貌、疏水性、结晶度、耐腐蚀性和界面接触电阻的影响。随着氮气流量的增加,TaN涂层的粗糙度先减小后增大,而疏水性则先增大后减小。在氮气流量为3 sccm时,TaN涂层晶粒较大,呈现出较低的粗糙度和较高的疏水性。在模拟的PEMWE环境中,该涂层具有最低的腐蚀电流密度(2.82 μA cm-2)和最高的自腐蚀电位(-0.184 V)。经过10 h恒电位极化测试后,在氮气流量为3 sccm时沉积的TaN涂层上观察到的腐蚀坑较少。经过75 h的电解水性能测试,TaN涂层提高了钛双极板腐蚀电阻进而提高了电解池的电解效率(68.87%),大幅度降低双极板成本。

    Abstract:

    Corrosion shortens the service period of bipolar plates (BPs) and increases the costs of proton exchange membrane water electrolyser (PEMWE). In this work, TaN coatings are deposited on Ti BPs by magnetron sputtering to improve the corrosion resistance and service period, and the influences of N2 flow on the surface morphology, hydrophobicity, crystallinity, corrosion resistance and interfacial contact resistance of TaN coatings are studied in details. As the N2 flow increases, the roughness of TaN coatings decreases firstly and then increases in accordance with the hydrophobicity. At the N2 flow of 3 sccm, TaN coating with the larger grain size presents the lower roughness and hydrophobicity. As a result, the coating possesses the lowest Icorr of 2.82 μA?cm-2 and the highest Ucorr of -0.184 V vs. RHE in the simulated PEMWE environment. After 10 h potentiostatic polarization test, fewer corrosion pits are observed on the TaN coatings deposited at the 3 sccm N2 flow. Hence, the TaN coating on BPs could improve the corrosion resistance properties and thus enhance the electrolysis efficiency (68.87%) in the tested single electrolytic cell after 75 h.

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高建平,吕源江,李永婧,孙雯倩,任碧莹,戴正飞,马飞.氮气流量对质子交换膜电解槽双极板上氮化钽涂层微观结构与耐腐蚀性能的影响[J].稀有金属材料与工程,,().[Jianping Gao, Yuangjiang Lv, Yongjing Li, Wenqian Sun, BiYing Ren, Zhengfei Dai,马飞. The influence of N2 flow on the micro-structure and corrosion resistance of TaN coatings on bipolar plates for PEM electrolyser[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-11-04
  • 最后修改日期:2024-12-05
  • 录用日期:2025-01-03
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