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高温合金大型盘类锻件变形均匀性控制的形状拓扑优化方法
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1.重庆大学材料科学与工程学院;2.中国第二重型机械集团德阳万航模锻有限责任公司

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基金国家重点研发计划(2022YFB3705102)


Shape topology optimization method for strain uniformity control of large disk forgings of superalloy
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School of Materials Science and Engineering,Chongqing University

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    摘要:

    变形均匀性是评价航空航天大型盘类锻件性能的重要指标。论文以透平盘为研究对象,探明了透平盘锻件低应变区形成的原因,并提出了基于“子单元数量-体积-子单元数量”的增补和去除规则的适用于大型盘类锻件的拓扑优化设计方法,该方法采取为每个列单元分配合适的体积,通过堆叠与调整模块适应各区域的相对高度,获得目标形状复杂性低的预锻件形状。为验证优化方法的有效性,论文以变形均匀性为目标对大型透平盘预锻件形状进行了自动化寻优,优化后的锻件变形均匀性提高了45%,且无应变死区。同时,根据优化所得的预锻件形状进行了生产验证,生产试制结果表明了论文提出的大型盘类锻件预成形形状优化方法的可靠性。

    Abstract:

    Strain uniformity is an important index to evaluate the performance of large disk forgings in aerospace. Taking turbine disc as the research object, this paper explores the reasons for the formation of low strain zone of turbine disc forgings, and proposes a topological optimization design method suitable for large disc forgings based on the addition and removal rule of "number of subunits - volume - number of subunits". The method adopts the allocation of appropriate volume for each column element, and adapts the relative height of each region by stacking and adjusting modules. Obtain the shape of the preforging with low complexity of the target shape. In order to verify the effectiveness of the optimization method, the paper takes deformation uniformity as the goal to automatically optimize the shape of large turbine disc preforging. After optimization, the deformation uniformity of the forging is increased by 45%, and there is no strain dead zone. The results of numerical simulation and production test show the reliability of the method proposed in this paper.

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王梦寒,李鑫,郑圆圆,杜梦龙,李松林,张海成.高温合金大型盘类锻件变形均匀性控制的形状拓扑优化方法[J].稀有金属材料与工程,,().[Menghan Wang, Xin Li, Yuanyuan Zheng, Menglong Du, Songlin Li, Haicheng Zhang. Shape topology optimization method for strain uniformity control of large disk forgings of superalloy[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-11-21
  • 最后修改日期:2025-01-06
  • 录用日期:2025-01-17
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