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新型耐热合金SP2215的热变形行为
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1.北京科技大学 材料科学与工程学院;2.江苏武进不锈股份有限公司;3.湖州永兴特种不锈钢有限公司

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国家自然科学基金资助(项目号52271087,52471110)


Hot Deformation Behavior of New Heat-Resistant Alloy SP2215
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1.School of Materials Science and Engineering,University of Science and Technology Beijing;2.Jiangsu Wujin Stainless Steel Pipe Group Co., Ltd.;3.Yongxing Special MaterialsTechnology Co.,Ltd.

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    摘要:

    针对火力发电超超临界锅炉过热器/再热器管道用新型耐热合金SP2215,利用Gleeble 3500热模拟试验机对合金在1100~1250℃、0.01~10 s^-1变形条件下进行了一系列热压缩试验,变形量为50%,研究了不同变形温度和变形速率对合金流变曲线、变形组织等的影响,并通过对流变曲线进行摩擦与温度双修正,建立了SP22215合金的热变形Arrhenius本构模型、Avrami动态再结晶模型与Yada动态再结晶平均晶粒尺寸模型,同时基于不同的流变失稳准则分别构建了合金的Prasad热加工图、Murty热加工图和Malas热加工图。结果表明,随着变形温度的升高,SP2215合金的加工硬化程度有所减小,更容易发生动态再结晶;随着应变速率的增加,合金的流变应力更高,加工硬化率更大,当变形速率为1 s^-1时合金的再结晶程度最低,当变形条件选择不佳时合金极易出现混晶现象,在实验条件下合金的最佳热变形窗口为1200~1250℃,5~10 s^-1。

    Abstract:

    The SP2215 heat resistant alloy has been successfully utilized in the production of superheater/reheater pipes for ultra-supercritical thermal power units operating at temperatures ranging from 620 to 650℃, owing to its exceptional high temperature durability and corrosion resistance. However, there is still a lack of research on the hot deformation behavior of this alloy, which plays a crucial role in determining the subsequent deformation process and final quality of the steel pipe. In this study, a series of hot compression tests were conducted on the alloy using a Gleeble 3500 thermal simulation testing machine at temperatures ranging from 1100 to 1250℃ and deformation rates ranging from 0.01 to 10 s^-1 with a deformation amount of 50%. The influence of different deformation temperatures and rates on the rheological curve and deformation structure of the alloy was investigated. Furthermore, by modifying the rheological curve based on friction and temperature effects, we established thermal deformation Arrhenius constitutive model, Avrami dynamic recrystallization model, and Yada dynamic recrystallization average grain size model for SP22215 alloy. Additionally, Prasad-Murty-Malas hot working maps were constructed for alloys based on various rheological instability criteria. Our findings indicate that as the deformation temperature increases, the degree of work hardening decreases while dynamic recrystallization becomes more likely in SP2215 alloy. Moreover, higher strain rates result in increased flow stress and work hardening rate for this alloy. The lowest degree of recrystallization occurs at a strain rate of 1 s^-1; however, if not properly selected under certain conditions, mixed crystal phenomenon may occur easily in this alloy. Under experimental conditions considered here, the optimal thermal deformation window for SP2215 alloy is found to be between 1200 and 1250℃ with strain rates ranging from 5 to10 s^-1.

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梁凯,姚志浩,付莹莹,王洪瑛,张砻耀,程健,代卫星,董建新.新型耐热合金SP2215的热变形行为[J].稀有金属材料与工程,,().[Liang Kai, Yao Zhihao, Fu Yingying, Wang Hongying, Zhang Longyao, Cheng Jian, Dai Weixing, Dong Jianxin. Hot Deformation Behavior of New Heat-Resistant Alloy SP2215[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-11-28
  • 最后修改日期:2025-01-19
  • 录用日期:2025-01-21
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