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激光重熔实现水下局部干法激光熔覆双相不锈钢耐磨性能提升
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1.天津大学;2.北京石油化工学院;3.北京航空航天大学

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Enhanced wear resistance of underwater local dry laser clad duplex stainless steel coating via laser remelting
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The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    水下局部干法激光熔覆(ULDLC)是核电站设备原位修复的关键技术。本研究提出采用水下激光重熔技术进一步提升ULDLC制备的双相不锈钢(DSS)涂层的耐磨性能。系统研究了激光重熔热输入对ULDLC-DSS涂层微观组织及耐磨性的影响规律。结果表明:DSS涂层初始组织包含魏氏体奥氏体(WA)、晶内奥氏体(IGA)、晶界奥氏体(GBA)、二次奥氏体(γ2)及铁素体;随重熔热输入增加,IGA与WA含量逐渐降低(WA完全消失),铁素体含量显著增加,γ2相完全溶解,铁素体形貌由片状转变为等轴晶。最优工艺参数(激光功率3 kW、光斑直径6 mm、扫描速度10 mm/s)下:重熔区显微硬度提升了25.7 HV,摩擦系数降低32%,磨损量减少55%。熔敷金属耐磨性提升得益于激光重熔导致表面氧化层形成和铁素体晶粒细化的协同作用。

    Abstract:

    Underwater local dry laser cladding (ULDLC) is a key technique for in-situ repair of nuclear power equipment. In this study, an underwater laser remelting technique is proposed to further enhance the wear resistance of duplex stainless steel (DSS) coatings fabricated by ULDLC. The effecets of laser remelting heat input on the microstructure and wear resistance of ULDLC-processed DSS coating were investigated. Results indicate that the microstructure of DSS coatings consisits of Widmanst?tten austenite (WA), intergranular austenite (IGA), grain boundary austenite (GBA), secondary austenite (γ2) and ferrite. With the increase of laser remelting heat input, the content of IGA and WA gradually decreases, while the ferrite content increases. After laser remelting, γ2 are eliminated and ferrite morphology transformed from flaky to equiaxed grian. Moreover, the microhardness of the remelted area increases to about 319 HV under optimal laser remelting parameters: a laser power of 3 kw, a laser spot diameter of 6 mm, and a laser scanning speed of 10 mm/s. The remelted zone exhibited enhanced microhardness increased by 25.7HV, with a 32% reduction in friction coefficient and 55% decrease in wear volume. The significantly improved wear resistance is attributed to the synergistic effects of surface oxide layer formation and δ-ferrite grain refinement.

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李丛伟,朱加雷,曾才有,邓彩艳,从保强,崔雷,焦向东.激光重熔实现水下局部干法激光熔覆双相不锈钢耐磨性能提升[J].稀有金属材料与工程,,().[Li Congwei, Zhu Jialei, Zeng Caiyou, Deng Caiyan, Cong Baoqiang, Cui Lei, Jiao Xiangdong. Enhanced wear resistance of underwater local dry laser clad duplex stainless steel coating via laser remelting[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-05-15
  • 最后修改日期:2025-07-30
  • 录用日期:2025-08-27
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