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燃机叶片组织与性能退化规律及恢复工艺研究
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作者单位:

1深圳市万泽中南研究院有限公司,广东 深圳 518000;2中南大学 粉末冶金全国重点实验室,湖南 长沙 410083

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中图分类号:

TG132.3+3

基金项目:

重点新材料研发及应用国家科技重大专项(2024ZD0600900)


Study on Degradation Mechanisms and Rejuvenation Processes for Microstructure and Properties of Gas Turbine Blades
Author:
Affiliation:

1Shenzhen Wedge Central South Research Institute Co., Ltd, Shenzhen 518000, China;2State Key Lay Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China

Fund Project:

Advanced Materials-National Science and Technology Major Project(2024ZD0600900)

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    摘要:

    研究了服役后GTD111 DS叶片显微组织和力学性能退化行为,并采用热等静压+固溶+两次时效的热处理工艺恢复。结果表明:服役后,叶尖至叶根显微疏松与孔洞增多,MC相退化为M23C6相和η相,二次γ′相球化和筏化,三次γ′相部分回熔。叶片显微组织退化规律为:叶尖>叶身>叶根>榫头,同截面上排气边>进气边>叶背>叶盆。组织退化导致25与980 ℃抗拉强度、980 ℃/220 MPa持久性能从榫头至叶尖逐步降低。经恢复热处理,叶尖显微组织与性能得到明显改善,叶尖显微疏松占比降低,碳化物部分恢复,二次与三次γ′相分别减小至0.5 μm和59 nm;叶尖室温抗拉强度由810 MPa增至1122 MPa,980 ℃抗拉强度由388 MPa增至468 MPa,980 ℃/220 MPa持久寿命由1.95 h增至11.31 h,各项力学性能均高于同状态榫头区域。

    Abstract:

    Degradation behavior of the microstructure and mechanical properties of a long time serviced GTD111 DS superalloy turbine blade was investigated. Rejuvenation heat treatment was subsequently applied using a treatment of hot isostatic pressing (HIP) followed by solution and double-aging treatments. The results demonstrate that during service, pore density increases significantly from blade tip to root; MC carbides decompose into M23C6 carbides and η phase; secondary γ′ precipitates undergo severe spheroidization and rafting, accompanied by the dissolution of tertiary γ′ precipitates. The overall microstructural degradation pattern along the blade longitudinal axis follows the order: tip>central region>root>tenon. Along the transverse axis, it follows the order: trailing edge>leading edge>suction side>pressure side. The microstructure degradation directly leads to a progressive reduction in ultimate tensile strength at 25 and 980 °C and stress rupture life at 980 °C/220 MPa from the tenon to the blade tip. After rejuvenation heat treatment, the microstructure and mechanical properties are markedly improved. Area fraction of microporosity at the blade tip is reduced, MC carbides are partially restored, and the sizes of secondary and tertiary γ′ precipitates decrease to approximately 0.5 μm and 59 nm, respectively. Ultimate tensile strength of the blade tip increases from 810 MPa to 1122 MPa at room temperature and from 388 MPa to 468 MPa at 980 °C; the stress rupture life (980 °C/220 MPa) is prolonged from 1.95 h to 11.31 h. After rejuvenation, all mechanical properties at the blade tip exceed those of the tenon region.

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孙浩华,张建庭,崔金艳,肖磊,郭建政.燃机叶片组织与性能退化规律及恢复工艺研究[J].稀有金属材料与工程,2026,55(10):2579~2589.[Sun Haohua, Zhang Jianting, Cui Jinyan, Xiao Lei, Guo Jianzheng. Study on Degradation Mechanisms and Rejuvenation Processes for Microstructure and Properties of Gas Turbine Blades[J]. Rare Metal Materials and Engineering,2026,55(10):2579~2589.]
DOI:10.12442/j. issn.1002-185X.20250376

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历史
  • 收稿日期:2025-07-21
  • 最后修改日期:2025-09-07
  • 录用日期:2025-09-08
  • 在线发布日期: 2026-08-24
  • 出版日期: 2026-07-31