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AZ91镁合金等应变速率反向挤压新工艺
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作者单位:

1西安工程大学 机电工程学院,陕西 西安 710048;2西安西材三川智能制造有限公司,陕西 西安 710600;3中国重型机械研究院股份公司,陕西 西安 710018

作者简介:

Cheng Xiaole, Ph. D., Professor, School of Mechanical and Electrical Engineering, Xi'an Polytechnic University, Xi'an 710600, P. R. China, E-mail: chengxiaole@xpu.edu.cn

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基金项目:

陕西重点研发计划(S2024-YF-YBGY-1423);西安工程大学研究生创新基金(chx2025010)


Novel Constant-Strain-Rate Backward Extrusion for AZ91 Magnesium Alloy
Author:
Affiliation:

1School of Mechanical and Electrical Engineering, Xi'an Polytechnic University, Xi'an 710048, China;2Xi'an Xicai Sanchuan Intelligent Manufacturing Co., Ltd, Xi'an 710600, China;3China National Heavy Machinery Research Institute Co., Ltd, Xi'an 710018, China

Fund Project:

Key Research and Development Program of Shaanxi Province, China (S2024-YF-YBGY-1423); Xi'an Polytechnic University Graduate Student Innovation Fund (chx2025010)

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    摘要:

    针对AZ91镁合金室温延展性差和各向异性显著的问题,提出一种通过协同调控模具曲率和应变速率来提升变形均匀性的恒应变速率反挤压(CSR-BE)工艺。该方法结合轴对称滑移线理论和体积恒定原理建立模具型面方程,实现全流程应变速率精确控制。DEFORM-3D模拟表明,相较于传统反挤压,CSR-BE工艺使挤压力降低9.3%,并显著改善变形均匀性:出口区流速方差降低99.96%,应力场差异下降85.2%,温度分布波动减少81.6%。机理分析表明,优化模具结构使材料流动模式从径向剪切主导转变为轴向拉伸主导,滑移线取向角从入口处的36.27°线性递减至出口处的11.3°。梯度化静水压力分布有效缓解局部应力集中,同时消除摩擦死区并抑制应变速率波动。基于理论基础的应力与流速定量计算证实,该方法解决了传统工艺的微观组织异质性问题。CSR-BE工艺建立了具有理论依据的镁合金棒材高效制备策略,通过协同增效的工艺控制和微观调控优势,在提升各向同性的同时展现出工业化应用潜力。

    Abstract:

    To overcome the limitations of poor room-temperature ductility and significant anisotropy in AZ91 magnesium alloy, a constant-strain-rate backward extrusion (CSR-BE) process was introduced to enhance deformation homogeneity through synergistic regulation of die curvature and strain rate. The methodology employs axisymmetric slip-line theory, combined with volume constancy principles, to derive a die profile equation that enables precise control of strain rates throughout deformation. Comprehensive DEFORM-3D simulations reveal that CSR-BE achieves a 9.3% reduction in extrusion force compared to conventional backward extrusion, accompanied by substantial improvements in deformation uniformity: a 99.96% decrease in flow velocity variance, an 85.2% reduction in stress field variation, and an 81.6% mitigation of temperature distribution fluctuations. Mechanistic analysis demonstrates that the optimized die geometry shifts the material flow dominance from radial shear to axial stretching, characterized by a decrease in the slip-line orientation angle from 36.27° at the inlet to 11.3° at the outlet. The engineered hydrostatic pressure gradient effectively alleviates localized stress concentrations, eliminates friction-induced dead zones, and suppresses strain-rate variations. Quantitative stress and flow-rate calculations confirm that this approach fundamentally addresses the microstructural heterogeneity inherent to traditional extrusion methods. CSR-BE process establishes a theoretically grounded manufacturing strategy for producing high-performance magnesium alloy rods with enhanced isotropy, demonstrating significant potential for industrial-scale applications through its combined efficiency and microstructural control advantages.

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张鹏涛,成小乐,任玺君,张敏,边承浩,孙戬,赵小惠,苏振华.AZ91镁合金等应变速率反向挤压新工艺[J].稀有金属材料与工程,2026,55(10):2491~2500.[Zhang Pengtao, Cheng Xiaole, Ren Xijun, Zhang Min, Bian Chenghao, Sun Jian, Zhao Xiaohui, Su Zhenhua. Novel Constant-Strain-Rate Backward Extrusion for AZ91 Magnesium Alloy[J]. Rare Metal Materials and Engineering,2026,55(10):2491~2500.]
DOI:10.12442/j. issn.1002-185X.20250389

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历史
  • 收稿日期:2025-07-24
  • 最后修改日期:2025-10-11
  • 录用日期:2025-10-17
  • 在线发布日期: 2026-08-24
  • 出版日期: 2026-07-31