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采用遗传算法与响应面法改进的TC18合金应变补偿Arrhenius模型
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1桂林理工大学 数学与统计学院,广西 桂林 541006;2桂林航天工业学院 广西特种工程装备与控制重点实验室,广西 桂林 541004;3桂林航天工业学院 广西贵金属新材料先进流程制造工程研究中心,广西 桂林 541004

作者简介:

Shi Shuangxi, Ph. D., Professor, Guilin University of Aerospace Technology, Guilin 541004, P. R. China, E-mail: shishxi2023@guat.edu.cn

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基金项目:

国家自然科学基金项目(地区项目)


A Strain-Compensated Arrhenius Model for TC18 Alloy Optimized via Genetic Algorithm and Response Surface Methodology
Author:
Affiliation:

1School of Mathematics and Statistics, Guilin University of Technology, Guilin 541006, China;2Guangxi Key Laboratory of Special Engineering Equipment and Control, Guilin University of Aerospace Technology, Guilin 541004, China;3Guangxi Region Precious Metal Materials Advanced Process Research Center, Guilin University of Aerospace Technology, Guilin 541004, China

Fund Project:

National Natural Science Foundation of China (52461004); Guangxi Natural Science Foundation (2025GXNSFAA069352)

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    摘要:

    热变形行为的准确预测对钛合金锻件的数值模拟与智能制造至关重要。通过Gleeble-3800热模拟试验机,在720~840 ℃温度范围和0.001~1 s–1应变速率下对TC18合金进行等温压缩试验,研究了其高温变形特性。为精确描述流变行为,逐步构建并对比评估了3种应变补偿Arrhenius本构模型(SCA):基于线性回归拟合的传统模型(LR-SCA)、遗传算法优化模型(GA-SCA)以及响应面修正模型(RS-SCA)。结果表明,遗传算法优化能有效识别全局最优参数,而响应面修正成功考虑了温度与应变速率的耦合效应。统计评估显示,RS-SCA模型具有最优的预测能力,其相关系数(R)达0.9980,平均绝对相对误差仅为2.16%,相较于LR-SCA模型的7.01%显著降低。通过在DEFORM-3D软件中对所建立的RS-SCA模型进行二次开发,进一步验证了其可靠性——在稳定工艺条件下的有限元模拟结果与实验载荷-位移曲线高度吻合。该稳健的本构模型为TC18合金构件在热机械加工应用中的有限元模拟与工艺优化奠定了坚实的基础。

    Abstract:

    Accurate prediction of hot deformation behavior is critical for numerical simulation and intelligent manufacturing of titanium alloy forgings. The high-temperature deformation characteristics of TC18 titanium alloy were investigated using isothermal compression tests on a Gleeble-3800 thermal simulator over the temperature range of 720–840 °C and strain rate range of 0.001–1 s–1. To precisely describe the flow behavior, three strain-compensated Arrhenius (SCA) constitutive models were developed and evaluated: a linear regression-fitted SCA (LR-SCA) model, a genetic algorithm-optimized SCA (GA-SCA) model, and a response surface-modified SCA (RS-SCA) model. The results demonstrate that genetic algorithm optimization effectively identifies global optimal parameters, while the response surface modification successfully accounts for the coupling effects of temperature and strain rate. Statistical evaluation reveals that the RS-SCA model achieves superior predictive capability, with a correlation coefficient (R) of 0.9980 and a mean absolute relative error of 2.16%, a significant improvement over the LR-SCA model's 7.01%. The reliability of the established RS-SCA model is further validated through its secondary development in DEFORM-3D, where finite-element simulations under stable processing conditions show excellent agreement with experimental load-displacement curves. This robust constitutive model provides a solid foundation for finite element simulation and process optimization of TC18 alloy components in thermomechanical processing applications.

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丁少玲,吴茗,史双喜,安惠,张勇.采用遗传算法与响应面法改进的TC18合金应变补偿Arrhenius模型[J].稀有金属材料与工程,2026,55(10):2429~2441.[Ding Shaoling, Wu Ming, Shi Shuangxi, An Hui, Zhang Yong. A Strain-Compensated Arrhenius Model for TC18 Alloy Optimized via Genetic Algorithm and Response Surface Methodology[J]. Rare Metal Materials and Engineering,2026,55(10):2429~2441.]
DOI:10.12442/j. issn.1002-185X.20250547

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历史
  • 收稿日期:2025-10-25
  • 最后修改日期:2026-03-09
  • 录用日期:2026-03-16
  • 在线发布日期: 2026-08-24
  • 出版日期: 2026-07-31