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Ti(C, N)-Mo2C-Ni金属陶瓷与WC-Co硬质合金碱性条件下的冲刷腐蚀
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1.重庆三峡学院 重庆市轻合金材料与加工工程技术研究中心,重庆 404100;2.重庆三峡学院 智能制造先导技术重庆市高校工程研究中心,重庆 404100;3.四川大学 机械工程学院,四川 成都 610065;4.宁波三韩合金材料有限公司,浙江 宁波 315311

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Erosion-Corrosion of Ti(C, N)-Mo2C-Ni Cermet and WC-Co Cemented Carbide in Alkaline Conditions
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1.Chongqing Engineering Technology Research Center for Light Alloy and Processing, Chongqing Three Gorges University, Chongqing 404100, China;2.Chongqing Engineering Research Center for Advanced Intelligent Manufacturing Technology, Chongqing Three Gorges University, Chongqing 404100, China;3.College of Mechanical Engineering, Sichuan University, Chengdu 610065, China;4.Ningbo Sanhan Alloy Materials Co., Ltd, Ningbo 315311, China

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Chongqing Light Alloy Materials and Processing Engineering Technology Research Center Open Fund Project (GCZX201903); Yunnan Province Major Science and Technology Special Project Plan (202302AA310038); Sichuan University-Suining Municipal-University Cooperation Project (2023CDSN-12)

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    摘要:

    作为碱性条件下的抗磨蚀材料,WC-Co硬质合金所用的金属粘结剂Co属于可能致癌的物质,并且钴尘可引起“硬金属病”,因此有必要寻找可代替材料。采用Ti(C, N)-Mo2C-Ni金属陶瓷作为抗磨蚀材料,通过碱性条件下的电化学腐蚀和冲刷腐蚀,观察了这两种材料的微观组织变化,并比较了腐蚀速率及体积损失速率,分析了材料表面破坏和体积损失机制。结果表明,在NaOH溶液电化学腐蚀作用下,Ti(C, N)-Mo2C-Ni金属陶瓷呈现了钝化现象,其腐蚀表面的氧含量显著升高;金属陶瓷的腐蚀速率比硬质合金小一个数量级。在碱性的砂-水混合液冲刷腐蚀作用下,随冲刷时间增加,金属陶瓷和硬质合金的体积损失速率都缓慢增加。在冲刷过程中,金属陶瓷微观组织的环形相脆性大,裂纹容易穿过环形相,而芯相保持完整;中粒度硬质合金中穿晶断裂模式较为常见;细粒度硬质合金中裂纹多沿相界扩展。金属陶瓷和硬质合金在碱性的砂-水混合液冲刷腐蚀过程中,砂粒冲刷磨损破坏作用是主要的。碱性的砂-水混合液冲刷腐蚀是腐蚀与冲刷两种作用相互影响、相互促进的加速破坏过程。已证实,采用金属陶瓷代替硬质合金作为碱性条件的抗磨蚀材料是可行的,且具有一定的优势。

    Abstract:

    Ti(C, N)-Mo2C-Ni cermet as alternative materials was explored for use in alkaline conditions, replacing the WC-Co cemented carbides, since Co is classified as a potentially carcinogenic substance and there is potential hazard of “hard metal disease” under the exposure to cobalt dust. The changes in microstructure, corrosion rate and volumetric loss rate of the two materials were compared under electrochemical corrosion and erosion-corrosion in alkaline environment. The results demonstrates that Ti(C, N)-Mo2C-Ni cermet undergoes passivation when exposed to electrochemical corrosion of NaOH solution, resulting in a significant increase in oxygen content on the corroded surface. The corrosion rate of cermet is approximately one order of magnitude lower than that of the cemented carbide. Under the erosion-corrosion of an alkaline sand-water mixture, both the cermet and cemented carbide experience a gradual increase in volumetric loss rate with prolonging the erosion time. During erosion, the rim phase in cermet is fragile, so cracks easily penetrate it while the core phase remains intact. The medium-grained cemented carbide commonly demonstrates transgranular fracture mode, while in the fine-grained cemented carbide, cracks tend to propagate along phase boundaries. The erosive wear and damage caused by sand particles play a predominant role in the erosion-corrosion process of alkaline sand-water mixtures. This process represents an accelerated destructive phenomenon influenced and intensified by the combined effects of corrosion and erosion. It is confirmed that using cermet as an alternative anti-wear material to cemented carbides is feasible under alkaline conditions, and even better.

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邓成军,林富凯,杨天恩,洪华平,梁磊,彭华备,熊计.Ti(C, N)-Mo2C-Ni金属陶瓷与WC-Co硬质合金碱性条件下的冲刷腐蚀[J].稀有金属材料与工程,2025,54(4):886~897.[Deng Chengjun, Lin Fukai, Yang Tianen, Hong Huaping, Liang Lei, Peng Huabei, Xiong Ji. Erosion-Corrosion of Ti(C, N)-Mo2C-Ni Cermet and WC-Co Cemented Carbide in Alkaline Conditions[J]. Rare Metal Materials and Engineering,2025,54(4):886~897.]
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  • 收稿日期:2023-11-13
  • 最后修改日期:2025-03-26
  • 录用日期:2024-08-07
  • 在线发布日期: 2025-04-23
  • 出版日期: 2025-04-21