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多孔ZrO2-8 wt% Y2O3涂层的制备及性能
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天津市民用航空器适航与维修重点实验室,

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基金项目:

国家自然基金(51501222);民航局科技项目(MHRD20160106);中央高校基本业务经费(3122015L001)


Formation and Properties of Porous ZrO2-8 wt% Y2O3 Coatings
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Tianjin Key Laboratory for Civil Aircraft Airworthiness and Maintenance,Civil Aviation University of China,Tianjin,College of Science,Civil Aviation University of China

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National Natural Science Foundation of China (51501222), Civil Aviaton Science and Technology Project (MHRD20160106), Fundamental Research Funds for the Central Universities (3122015L001)

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    摘要:

    航空发动机的效率与转动叶片和机匣之间的间隙密切相关。为了控制转子和静子之间的间隙,需要在机匣表面制备可磨耗的封严涂层。在发动机的高温端,ZrO2-8wt% Y2O3涂层是经常采用的封严涂层基体。涂层中的孔隙可以增加涂层的可磨耗性。本文利用聚苯酯(PHB)增加等离子喷涂的ZrO2-8 wt% Y2O3涂层的孔隙率。为了避免聚苯酯在等离子喷涂过程中的烧损,利用溶胶-凝胶法在聚苯酯颗粒表面沉积一层TiO2层。文中将讨论采用此方法制成的涂层的形态、孔隙率、硬度和可磨耗性。结果表明,在喷涂粉末中混合包覆型的聚苯酯后,涂层的孔隙率将会得到提升,涂层硬度将会下降。磨耗试验的结果表明涂层的磨耗深度随着涂层孔隙率的增加而增加。

    Abstract:

    The efficiency of a gas turbine engine is highly dependent upon the clearance between blades and engine case. To control the over-tip leakage, an abradable coating system is sprayed on the case surface. In the high temperature section, a ZrO2-8 wt% Y2O3 (YSZ) coating is usually applied as matrix. Pores in the coating are to enhance their abradability. In this study, poly-p-hydroxybenzoate (PHB) powder was used as a pore-forming material. To avoid burning loss of PHB during the spraying process, a sol-gel method was utilized to coat a TiO2 shell on the PHB powder surface. The characteristics of the coatings were investigated in this work, such as morphology, porosity, hardness and abradability. The results show that the coated PHB improved the porosity of the YSZ coating, and then decreased the coating hardness. Finally, an abradability test was utilized to exhibit the incursion depth increased with the increase of coating porosity.

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丁坤英,程涛涛.多孔ZrO2-8 wt% Y2O3涂层的制备及性能[J].稀有金属材料与工程,2018,47(6):1677~1681.[Ding Kunying, Cheng Taotao. Formation and Properties of Porous ZrO2-8 wt% Y2O3 Coatings[J]. Rare Metal Materials and Engineering,2018,47(6):1677~1681.]
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  • 收稿日期:2016-10-17
  • 最后修改日期:2017-04-11
  • 录用日期:2017-05-15
  • 在线发布日期: 2018-09-06
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