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Controllable Synthesis of Polycrystalline Nanostructure TiO2 by Gaseous-Liquid Detonation Method  PDF

  • Luo Ning 1,2,3
  • Sun Xin 1,2,3
  • Fan Xueru 1,2
  • Liang Hanliang 1,2,3
  • Chen Yanlong 1,2
  • Zhang Guimin 1,2
  • Dong Jiwei 1,2
  • Zhai Cheng 4
1. School of Mechanics and Civil Engineering, China University of Mining and Technology, Xuzhou 221116, China; 2. State Key Laboratory for Geomechanics and Deep Underground Engineering, China University of Mining and Technology, Xuzhou 221116, China; 3. Explosive Mechanics and Engineering Blasting Research Center, China University of Mining and Technology, Xuzhou 221116, China; 4. School of Safety Engineering, China University of Mining and Technology, Xuzhou 221116, China

Updated:2022-02-04

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Abstract

The polycrystalline nano-TiO2 was synthesized by the gaseous-liquid detonation (GLD) method using H2, O2, and TiCl4 as the mixture precursors. The effects of different molar ratios of precursors and initial reaction pressures on the nano-TiO2 crystalline structures were studied. The nanocrystal structures, components, particle size, and morphology were characterized by the X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results demonstrate that the nano-TiO2 consists of pure anatase-TiO2, pure rutile-TiO2, and the mixtures of spherical or quasi-spherical morphologies with particle size of 20~150 nm. Furthermore, the formation mechanism of nano-TiO2 by GLD method was analyzed. The relevant GLD parameters were calculated based on the C-J theory and the related chemical reaction data, which effectively verifies the influence of different molar ratios of precursors and initial pressures on the controllable synthesis of polycrystalline nano-TiO2.

Science Press

Nano-TiO2 is one of the most extensively used nanomaterials due to its stable chemical structure, biocompatibility, and physical, optical, and electrical properties, and it is normally used in catalysis[

1-3], Li-ion batteries[4-6], gas sensors[7,8], and antibacterial active materials[9,10]. Generally, the TiO2 crystals have three polymorphic phases: anatase, rutile, and brookite. The anatase and rutile are two important structures of TiO2 used in commercial products[11]. The pure nano-TiO2 is often prepared by hydrothermal synthesis, flame method, and chemical vapor deposition (CVD) method. Hydrothermal method can synthesize different TiO2 nanocrystals under the hydrothermal environment. Lin et al[12] fabricated a series of mixed-phases of TiO2 by hydrothermal synthesis using TiCl3 as the precursor and ammonia water for regulating the ratio of different crystal phases. Flame method can adjust the component, size, and morphology of nanomaterials. Wu et al[13] explored the transformation of nano-TiO2 crystal phase and fabricated pure anatase-TiO2 by changing the flame gas flow rates of the fuel, oxygen, and argon carrier. CVD method is widely used to prepare nano-TiO2, because it can easily control the crystal type and morphology by adjusting the gas ratio and dosage of catalyst. Chen et al[14] reported that rutile-TiO2 nanowires are grown on the Ti foil through controlling the growth temperature and the thickness of the catalyst layer which is important for activating the surface of Ti foil and facilitating the TiO2 growth in CVD system.

However, these conventional techniques require long time for production and advanced equipment. Compared with these techniques, the gaseous-liquid detonation (GLD) method has its unique advantages of simple operation and provides the high temperature and high pressure conditions for rapid reaction and growth of nanomaterials[

15-17]. Luo et al[18,19] used H2, O2, C2H6O, and TiCl4 as the precursors to prepare TiO2 and discussed the growth of spherical TiO2 during rapid detonation reaction process. Wu et al[20,21] synthesized SnO2-TiO2 nanocomposites and nano-Fe2O3-TiO2 composites by detonation method, and investigated the influence of Sn4+ and Fe3+ on the crystalline structure of nano-TiO2. Nevertheless, the synthesis mechanism of crystalline structure of nano- TiO2 is still unclear, which greatly restricts its industrial production.

In this research, different nano-TiO2 crystals were prepared by GLD method through adjusting the precursor (H2, O2, TiCl4, and C2H6O) content and initial pressure. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) were used to characterize the crystalline structure, components, particle size, and morphology of nano-TiO2. Furthermore, by combining C-J theory with chemical reaction data, different crystalline structures of nano-TiO2 were analyzed.

1 Experiment

The polycrystalline nano-TiO2 was prepared in the GLD system, as shown in Fig.1. The GLD tube consisted of two modules with different lengths, namely the deflagration module of 0.5 m in length and the detonation tube module of 1.5 m in length. The shock tube was made of titanium alloy and the inner diameter was 0.1 m.

Fig.1 Schematic diagram of GLD system

1-high energy igniter; 2-vacuum pump; 3-barometer; 4-liquid atomizing system; 5-temperature control system; 6-exhaust gas treatment equipment

In a typical preparation procedure, the GLD tube was heated to 380~550 K after vacuuming (barometer reading-0.09 MPa). A certain amount of TiCl4 solution was injected by the atomizer into the tube. Then the mixed gas with a certain proportion of H2 and O2 was pumped into the GLD synthesis system until reaching the atmosphere pressure. The gaseous-liquid mixtures were placed statically for 5~10 min and then ignited using the electric igniter of 20~40 J. Finally, after the tube was cooled down to room temperature, the white products were collected from the inner wall of GLD tube and washed with absolute ethanol.

The nano-TiO2 phases and crystalline structure of the detonation products were characterized by D/MAX 2400 XRD (Cu Kα, λ=0.154 06 nm). The tube voltage was 40 kV, the tube current was 30 A, and the scanning range was 20°~80°. The morphologies of nano-TiO2 structure were observed using TEM (Tecnai F30, FEI) with point resolution of 0.2 nm and line resolution of 0.1 nm.

2 Calculation of GLD Parameters

The gaseous-liquid mixture precursors consisted of gas mixture and TiCl4 was ignited by the high energy spark of 20~40 J to prepare nano-TiO2. During the GLD process, the detonation heat, high temperature, and high pressure were generated, resulting in the fact that the mixture precursors decompose into nano-TiO2. The related chemical reactions are as follows:

2H2(g)+O2(g)=2H2O (g) (1)
TiCl4(g)+2H2O (g)=TiO2(s)+4HCl (g) (2)

When the chemical equilibrium was attained, a steady-state detonation was achieved and its propagation rate was governed only by the thermodynamics and hydrodynamics. Assuming that a standing detonation wave is similar to the calculated shock waves, the laws of conservation of mass, momentum, and energy applied across the shock front may lead to the conservation equations[

18], as follows:

ρ0(D0-u0)=ρCJ(DCJ-uCJ) (3)
P0+ρ0(D0-u0)2=PCJ+ρCJ(DCJ-uCJ)2 (4)
e0+P0ρ0+(D0-u0)22=eCJ+PCJρCJ+(DCJ-uCJ)22+Q (5)
PCJ-P0V0-VCJ=γPCJVCJ (6)

where ρ is the gas density, D is the detonation velocity, u is the particle velocity, P is the detonation pressure, e is the specific internal energy, Q is the released specific heat from explosions, γ is the isentropic adiabatic index exponent, V is the ideal gas volume, and the subscript 0 and CJ represent the physical quantities before and after rapid reaction, respectively. Internal energy ei can be expressed by Eq.(7), as follows:

ei=PiViγi-1    i=0 or CJ (7)

Assuming that γ0=γCJ=γ, P0<<PCJ, the results can be calculated according to Eq.(8~11), as follows:

D=2(γ2-1)Q (8)
PCJ=ρ0D2γ+1 (9)
ρCJ=γ+1γρ0 (10)
uCJ=Dγ+1 (11)

The calculation of gaseous detonation heat is based on Hess's law of thermochemistry. According to the first law of thermodynamics, the relationship between thermal effect at constant volume QV and constant thermal effect QP can be expressed by Eq.(12), as follows:

QV=QP+P(Vj-Vi) (12)

where Vi and Vj refer to the volume content of gas before and after the reaction, respectively. Assuming that the gas temperature T is constant before and after detonation reaction, the equation of the state of prefect gas can be obtained as Eq.(13), as follows:

P(Vj-Vi)=(nj-ni)RT (13)

where R is the constant of the perfect gas, and ni and nj refer to the molar content of gas before and after the reaction, respectively. QP after detonation can be calculated by the enthalpy increase of the system, as expressed by Eq.(14):

QP=njΔHf,j0-niΔHf,i0 (14)

where ΔHf,j0 and ΔHf,i0 are standard molar enthalpies of detonation products and precursors, respectively. Assuming that the heat capacity at constant pressure CV is only a function of temperature T, according to laws of thermodynamics, the detonation heat at constant pressure can be expressed by Eq.(15):

QV=TiTjCVdT=tC¯V=(Tj-Ti)njC¯V,j (15)

where Tj is the detonation temperature; Ti is the initial temperature; t is the temperature difference before and after detonation; CV,j is the average molecular thermal capacity at constant volume for detonation products. CV,j can also be expressed by Eq.(16), as follows:

C¯V,j=aj+bjt (16)

where aj and bj are the molecular constant volume heat capacity of detonation reaction product components. For CV of all the detonation products, it can be summarized according to Eq.(17):

C¯V=A+Bt (17)

where A=∑njaj and B=∑njbj. Substituting Eq.(16) and Eq.(17) into Eq.(15), the detonation temperature can be obtained, as expressed by Eq.(18):

Tj-Ti=-A+A2+4BQV2B (18)

Table 1 shows the formation enthalpies of TiCl4, TiO2, H2O, and HCl at different temperatures. Table 2 shows the calculation results or relationship of average molecular thermal capacity at constant volume of different substances.

Table 1 Standard formation enthalpies of TiCl4, TiO2, H2O, and HCl (kJ/mol)[22]
Substance400 K500 K
TiCl4 -762.843 -762.501
Anatase-TiO2 -936.286 -937.439
Rutile-TiO2 -944.364 -943.603
H2O -223.951 -219.951
HCl -92.581 -92.907
Table 2 Calculation results and relationship of average molecu-lar thermal capacity at constant volume (J·mol-1·K -1)[23]
SubstanceCV
Solid matter 24.9~25.4
Monatomic gas 20.77
Diatomic gas 20.0+0.001 88t
H2O, H2S 16.7+0.008 97t
CO2, SO2 37.5+0.002 42t

3 Results and Discussion

3.1 XRD analysis

Nineteen specimens were prepared under different conditions according to Table 3, and were named as S1~S19 in sequence.

Table 3 Preparation conditions, component proportions, and crystal sizes of S1~S19 specimens
SpecimenInitial temperature/KInitial pressure/MPaO2:H2:TiCl4Content/wt%Crystal size/nm
AnataseRutileAnataseRutile
S1 423 0.1 1.0:2.0:1.0 45.8 54.2 26 37
S2 423 0.1 1.0:3.0:1.0 76.9 23.1 42 22
S3 423 0.1 1.0:2.5:1.0 67.3 33.7 38 20
S4 423 0.1 1.0:1.5:1.0 28.1 71.9 44 44
S5 423 0.1 1.0:1.0:1.0 11.4 88.6 55 49
S6 423 0.1 2.0:2.0:1.0 86.8 13.2 49 63
S7 423 0.1 1.5:2.0:1.0 77.9 22.1 53 59
S8 423 0.1 0.75:2.0:1.0 5.7 94.3 33 35
S9 423 0.1 0.5:2.0:1.0 - - - -
S10 423 0.1 1.0:2.0:0.5 50.8 49.2 47 53
S11 423 0.1 1.0:2.0:0.75 47.7 52.3 50 49
S12 423 0.1 1.0:2.0:1.25 35.7 64.3 56 54
S13 423 0.1 1.0:2.0:1.5 0.1 99.9 - 46
S14 413 0.1 1.0:2.0:1.0 57.4 42.6 13 34
S15 413 0.15 1.66:3.22:1.0 56.3 43.7 20 40
S16 413 0.2 2.33:4.66:1.0 24.8 75.2 35 40
S17 413 0.1 1.0:2.0:1.5 15.7 84.3 34 45
S18 413 0.1 1.0:2.0:1.25 23.1 76.9 26 31
S19 413 0.1 1.0:2.0:0.5 76.5 23.5 10 21

The XRD patterns of prepared nano-TiO2 products are shown in Fig.2. The diffraction peaks at 2θ=25.3°, 37.8°, 48.0°, 53.9°, and 62.7° correspond to the anatase-TiO2 (according to JCPDS No.99-0008), and those at 2θ=27.4°, 36.0°, 41.2°, and 54.3° correspond to the rutile-TiO2 (JCPDS No.99-0090). Therefore, it can be seen that all specimens have a mixed crystalline structure, except S9 and S13 which only possess rutile-TiO2 phase. Fig.2a shows XRD patterns of S1~S5 with preparation condition of O2:H2:TiCl4=1.0:1.0~3.0:1.0, presenting an upward trend for anatase-TiO2 content but a downtrend for rutile-TiO2 content with increasing the H2 content. Fig.2b shows XRD patterns of S6~S9 with the preparation condition of O2:H2:TiCl4=0.5~2.0:2.0:1.0, which have the similar trends of anatase-TiO2 and rutile-TiO2 contents with increasing the O2 content, compared with those in Fig.2a. Fig.2c shows XRD patterns of S10~S13 with the preparation condition of O2:H2:TiCl4=1.0:2.0:0.5~1.5. The increasing TiCl4 content leads to the decline in anatase-TiO2 production but results in the augmentation in rutile-TiO2. Fig.2d shows XRD patterns of S14~S16 with the preparation condition of O2:H2:TiCl4=1.0~2.33:2.0~4.66:1.0. When the molar ratio of H2 to O2 is fixed and the TiCl4 amount is unchanged, increasing initial pressure is conducive to the generation of rutile-TiO2. Fig.2e shows XRD patterns of S17~S19 with the preparation condition of O2:H2:TiCl4=1.0:2.0:0.5~1.5. The change trends of anatase-TiO2 and rutile-TiO2 contents are similar to those in Fig.2c, but the nano-TiO2 crystalline structure is slightly different on account of the discrepancy in initial temperature.

Fig.2 XRD patterns of S1~S5 (a), S6~S9 (b), S10~S13 (c), S14~S16 (d), and S17~S19 (e) specimens

The average crystal size of nano-TiO2 powder can be calculated by the Scherrer equation: D=/βcosθ, where D is the average crystal size of grains, K is a constant of 0.89, λ represents the X-ray wavelength, β represents the half-peak width of the corresponding diffraction peak, and θ represents the Bragg angle of diffraction peaks. The calculated results of average crystal size of nano-TiO2 powder are shown in Table 3.

The crystal content of anatase-TiO2 and rutile-TiO2 from gaseous detonation can be calculated by Spurr and Myers formula[

24], as expressed by Eq.(19) and Eq.(20), respectively:

WA=KAIAKAIA+IR (19)
WR=IRKAIA+IR (20)

where IA represents the integrated intensity of the (101) peak of anatase-TiO2, IR represents the height of (110) peak of rutile-TiO2, and KA is a constant of 0.884. The calculated results are shown in Table 3.

3.2 TEM analysis

The microstructure of representative products S1, S6, and S13 was investigated by TEM, as shown in Fig.3. It can be seen that the nano-TiO2 of S1 specimen has mixture phases of 45.8wt% anatase-TiO2 and 54.2wt% rutile-TiO2. The products consist of spherical or quasi-spherical nanoparticles with particle size in a larger wide range of 20~150 nm. S6 specimen possesses good dispersity and relatively uniform crystal size of 40~60 nm. The main component of S6 specimen is anatase-TiO2 (86.8wt%). It is also demonstrated that S13 specimen is pure rutile-TiO2 and the average crystal size is 46 nm. The particle dispersity of S13 is relatively good, shows only a slight agglomeration.

Fig.3 TEM images of S1 (a, b), S6 (c, d), and S13 (e, f) specimens

3.3 Controllable synthesis of nano-TiO2

Fig.4 shows the changing trend of anatase-TiO2 content and rutile-TiO2 content under different initial reaction conditions. Fig.4a shows that with solely increasing the H2 content, the content of anatase-TiO2 and rutile-TiO2 is increased and decreased, respectively. Fig.4b shows that with solely increasing the O2 content, the content of anatase-TiO2 is also increased. Fig.4c and 4e show that with solely increasing the TiCl4 content, the rutile-TiO2 phase is increased while the anatase-TiO2 phase is decreased, i.e., the transformation from anatase-TiO2 to rutile-TiO2 is enhanced. With solely increasing the initial pressure of H2/O2, the generation of rutile-TiO2 is increased, as shown in Fig.4d. Compared with Fig.4a and 4b, it can be seen that when the content of H2 or O2 exceeds the content of TiCl4, the amount of anatase-TiO2 is effectively increased.

Fig.4 Influence of different initial reaction conditions on contents of anatase-TiO2 and rutile-TiO2: (a) H2 content; (b) O2 content; (c) TiCl4 content at 423 K; (d) initial pressure; (e) TiCl4 content at 413 K

During the GLD process, the leading shock wave flows through unreacted gas mixtures may cause a series of violent chemical reactions. The detonation heat under the atmosphere of high temperature and high pressure is generated rapidly during GLD chemical reaction. The GLD parameters were calculated based on the C-J theory, as shown in Table 4. The calculated results show that the maximum detonation parameters of detonation temperature, detonation pressure, and detonation velocity are 4271 K, 7.33 MPa, and 2946 m/s, respectively. The detonation condition for obtaining pure rutile-TiO2 is detonation temperature of 3583 K, detonation pressure of 3.36 MPa, and detonation velocity of 1823 m/s. Under the atmosphere of instantaneous high temperature and high pressure, all the mixture precursors may decompose into ions and then form tiny TiO2 which agglomerates to form nano-TiO2 gradually[

25]. The results of thermodynamic calculation show that the phase stability of rutile-TiO2 and anatase-TiO2 decreases generally, which depends on the difference of surface energy. As long as the crystal size is small enough, the stability of anatase phase is stable[26,27]. Zhao et al[28] reported that the critical diameter of anatase phase is less than that of rutile phase during the detonation reaction process, the crystal nucleus of anatase phase is generated at first, and the grains gradually grow. Hanaor et al[29] sum-marized that the transformation temperature is 400~1200 °C since the transformation temperature is determined by the raw materials and preparation methods. In addition, the conversion rate of anatase-TiO2 to rutile-TiO2 depends on time[30]. The transformation kinetics is related to the temperature-time conditions during the GLD chemical reaction. However, it is very difficult to measure the reaction and transformation time of preparation of nano-TiO2 during the GLD process. Thus, the reaction and transformation time can only be simply determined by detonation velocity. The effects of two main reactions and cations on the transformation of anatase-TiO2 to rutile-TiO2 in the process of GLD reaction were discussed in Ref.[31]. The status under two important conditions need to be discussed: (1) the half content of water vapor from reaction of H2 and O2 is less than the content of TiCl4; (2) the half content of water vapor is more than or equal to the content of TiCl4.

Table 4 Calculated GLD parameters of S1~S19 specimens
SpecimenDetonation temperature/KDetonation pressure/MPaDetonation Velocity/m·s-1Content/wt%
AnataseRutile
S1 4135 3.91 2212 45.8 54.2
S2 3553 3.15 2207 76.9 23.1
S3 3820 3.49 2210 66.3 33.7
S4 3878 3.72 2021 28.1 71.9
S5 3543 3.46 1808 11.4 88.6
S6 3553 3.15 2075 86.8 13.2
S7 3820 3.49 2140 77.9 22.1
S8 3572 3.25 1984 5.7 94.3
S9 2862 2.49 1706 - -
S10 4252 4.15 2801 50.8 49.2
S11 4195 4.02 2445 47.7 52.3
S12 3846 3.62 1993 35.7 64.3
S13 3583 3.36 1823 - 99.9
S14 4144 3.42 2218 57.4 42.6
S15 4234 5.37 2639 56.3 43.7
S16 4271 7.33 2946 24.8 75.2
S17 3854 3.17 1999 15.7 84.3
S18 3591 2.95 1829 23.1 76.9
S19 4256 3.63 2806 76.5 23.5

Fig.5a shows the variation of rutile-TiO2 content and detonation velocity with calculated temperature under the former condition. The results show that the content of rutile-TiO2 by GLD method is related to detonation temperature and velocity. Initially, the content of rutile-TiO2 is increased with increasing the detonation temperature. When the detonation temperature is more than 3500 K, the content of rutile-TiO2 products is reduced. It can be concluded that the rutile-TiO2 of high purity is generated at detonation temperature of 3000~3500 K and the detonation velocity is 1800~2000 m/s under this condition. Fig.5b shows the variation of anatase-TiO2 and detonation velocity with calculated temperature under the latter condition. The increasing temperature inhibits the formation of anatase-TiO2, i.e., the formation of rutile-TiO2 is promoted. On the other hand, when the alcohol solution is added into the mixture precursors (O2:H2:TiCl4:C2H6O=1.0:2.0:1.0:0.3~0.6), the pure anatase-TiO2 appears at temperature of 2400~2600 K and the detonation velocity is 2100~2200 m/s under this condition. The formation of pure anatase-TiO2 is related to higher detonation velocity. During the GLD process, the transformation time of anatase-TiO2 into rutile-TiO2 is shortened, which is conducive to the formation of anatase-TiO2, which is possibly related with the inhibitory effect of anion[

29].

Fig.5 Variation of rutile-TiO2 content and detonation velocity with calculated temperature under the former condition (a); variation of anatase-TiO2 and detonation velocity with calculated temperature under the latter condition (b)

4 Conclusions

1) Nano-TiO2 of different crystal structures have spherical or quasi-spherical shapes with good dispersity, and the crystal size is 20~150 nm.

2) Under the conditions of stable gaseous-liquid detonation (GLD), when the content of H2 or O2 exceeds that of TiCl4, the production of anatase-TiO2 is increased. With the same ratio of H2 to O2, the increase of TiCl4 content contributes to the formation of rutile-TiO2. With increasing the initial pressure of H2-O2 and retaining the TiCl4 content, the formation of rutile-TiO2 is increased.

3) The condition of detonation temperature of 2400~2600 K and detonation velocity of 2100~2200 m/s is conducive to the formation of anatase-TiO2 when the half content of water vapor from reaction of H2 and O2 is more than or equal to the content of TiCl4. When the half content of water vapor originating from reaction of H2 and O2 is less than the content of TiCl4, the formation of rutile-TiO2 is increased under the condition of detonation temperature of 3000~3500 K and detonation velocity of 1800~2000 m/s.

4) It is difficult to synthesize nano-TiO2 with desired crystalline structure, i.e., the controllable accuracy of detonation reaction conditions and detonation parameters of GLD needs to be further verified.

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