+高级检索
TC4钛合金空心风扇叶片面板成形缺陷的蠕变修复
DOI:
作者:
作者单位:

南京航空航天大学,南京航空航天大学 机电学院,南京航空航天大学 机电学院,无锡透平叶片有限公司 国家能源大型涡轮叶片研发中心,南京航空航天大学 机电学院

作者简介:

通讯作者:

中图分类号:

V263.1

基金项目:

江苏省科技支撑计划


Creep repair of skin defects for the titanium TC4 wide-chord hollow fan blade
Author:
Affiliation:

College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics,College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics,College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics,Technology Centre, Wuxi Turbine Blade CO., LTD.,College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    伴随着国产民用大涵道比涡扇发动机的研制,目前对于大型钛合金宽弦空心风扇叶片成形技术的研究具有重要的意义。航空发动机用钛合金宽弦空心风扇叶片具有独特的结构特点,其外部为等厚面板,内部减重空腔与加强筋交替排列,成形中当叶片承受弯扭变形作用时,其局部面板会发生失稳产生凹陷,导致叶型超差。为了解决这一问题,提出了一种基于蠕变成形的钛合金空心风扇叶片面板修复方法,该方法采用气压加载,在较高的温度下,使凹陷部位发生蠕变变形,恢复到理论外形。本文针对某型TC4钛合金宽弦空心风扇叶片试验件的面板气胀蠕变修复进行研究,对经历两次热循环的基体材料进行了高温蠕变拉伸试验,建立了蠕变模型,利用有限元软件ABAQUS对面板蠕变过程进行了数值模拟,考察了保压压力以及蠕变时间对于修复效果的影响,并选取了最佳的工艺参数进行了实验。结果表明,运用气压加载蠕变修复工艺,能够有效修复钛合金空心风扇叶片在弯扭预成形中产生的面板凹陷,可以作为辅助该类零件制造的一种有效方法。

    Abstract:

    With the development of domestic civil high bypass ratio turbofan engine, the research on the forming technology of large titanium wide-chord hollow fan blade has important significance currently. The titanium wide-chord hollow fan blade is characteristic by unique building structure. The surface skin is an equal-thickness shell. Inside the entity, weight-reduction chambers and reinforcement ribbons arranged alternatively. When the blade blank subjects to the torque movement during the forming process, instability occurs on the skin, inducing the appearance of local sinkage. In order to solve this problem, a creep method was proposed for the repairing of skin defects. The repairing work was performed by gas loading at elevated temperature. The creep test of base material experienced twice heat cycle was carried out and the creep formula was modeled. The numerical method was used to investigate the effects of different dwell pressure and time on the result. Based on the FEM result, the best set of parameters was selected and used to conduct the skin repairing experiment. The result shows that the gas loading creep repair method proves to be effective in repairing skin groove of the titanium TC4 wide-chord hollow fan blade. It can be used to assist the manufacture of this kind of component.

    参考文献
    相似文献
    引证文献
引用本文

吴心晨,陈明和,谢兰生,张铁磊,胡智华. TC4钛合金空心风扇叶片面板成形缺陷的蠕变修复[J].稀有金属材料与工程,2016,45(11):2942~2947.[WU Xin-chen, CHEN Ming-he, XIE Lan-sheng, ZHANG Tie-lei, HU Zhi-hua. Creep repair of skin defects for the titanium TC4 wide-chord hollow fan blade[J]. Rare Metal Materials and Engineering,2016,45(11):2942~2947.]
DOI:[doi]

复制
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2014-08-30
  • 最后修改日期:2014-11-14
  • 录用日期:2014-12-25
  • 在线发布日期: 2016-12-08
  • 出版日期: