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K418合金表面激光再制造Inconel718高温合金涂层性能研究
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江苏理工学院 机械工程学院

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中图分类号:

TN249

基金项目:

常州市科技计划资助(CJ20180058),常州市装备再制造工程重点实验室开放基金(CRM2018A02)


Study on the properties of Inconel 718 superalloy coating on K418 alloy surface for laser remanufacture
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Affiliation:

Academy of Armored Forces Engineering

Fund Project:

Supported by Changzhou Sci&Tech Program(CJ20180058),Changzhou Key Laboratory of Equipment Remanufacturing Engineering Open Fund(CRM2018A02)

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    摘要:

    针对K418高温合金叶轮高温、高转数工况下形变超差大,再制造成形层力学性能降低的领域研究热点。基于波形可调制脉冲激光优化工艺,再制造Inconel 718高温合金成形层。采用金相显微镜、SEM、XRD、EDS、显微硬度计对该合金涂层的显微组织形貌、 相结构、界面成分分布、基本力学性能进行研究。试验结果表明:涂层与基体间为致密的冶金结合,涂层中部为粗大的树枝晶,与激光扫描方面约成30~45°角,由涂层中部到顶部及底部,分别退化为等轴晶和胞状晶;成形层显微硬度为410~440 HV0.1,略高于基体;晶内及晶间析出少量Laves相,减少了对成形层硬脆性的影响;摩擦磨损系数较基体略有降低,但仍符合再制造要求。

    Abstract:

    For the high temperature and high rotational speed working conditions of K418 superalloy impeller, the problems of deformation out of tolerance and reduction of mechanical properties after remanufacture for layer become the research focus. Basing on the optimized process of waveform modulation pulsed laser, the Inconel 718 alloy layer was remanufactured. The metallographic microscope, SEM, XRD, EDS, microhardness, and dynamic balance testing machine were used to research the microstructure morphology, phase structure, interface composition distribution, basic mechanical properties of Inconel 718 layer. The test results show, there is metallurgical bonding between the cladding layer and the substrate. The middle layer is a coarse dendrite, there is a 30~45 degree angle between the coarse dendrite and the laser scanning direction. From the middle of the forming layer to the top and bottom, the coarse dendrite degenerate into equiaxed and cellular crystals.The microhardness of the forming layer is 410~440 HV0.1, which is slightly higher than the substrate. A small amount of Laves phase is precipitated in the grains and intergranular, which reduces the impact on the hard-brittleness of the forming layer, the friction and wear coefficient is slightly lower than that of the matrix, but the requirements of remanufacture is still met.

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任维彬. K418合金表面激光再制造Inconel718高温合金涂层性能研究[J].稀有金属材料与工程,2020,49(1):274~280.[Ren Weibin. Study on the properties of Inconel 718 superalloy coating on K418 alloy surface for laser remanufacture[J]. Rare Metal Materials and Engineering,2020,49(1):274~280.]
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  • 收稿日期:2018-10-26
  • 最后修改日期:2018-11-26
  • 录用日期:2018-11-26
  • 在线发布日期: 2020-02-16
  • 出版日期: